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12 of 12 people found the following review helpful:
5.0 out of 5 stars
Great study of nineteenth century business, October 30, 2002
In eight weeks, thousands of workers at the Baldwin Works of Philadelphia would take a custom design from drawings to finished product. By 1905, more than seven engines rolled out of the plant every day. How this was done is the subject of this very interesting book. Baldwin was the premier locomotive manufacturer and ranked at the top of American industry for sixty years. Ironically, the major strength of the Baldwin company, the ability to build custom products efficiently to the customer's specific demands, was to prove a major weakness as the economy changed to a more consumer-driven environment where "standardized products, hierarchical managerial structures, and market control strategies dominated." Builders could not compete with manufacturers who mass-produced standard designs. Matthias Baldwin began as a jewel smith in Philadelphia, but he was enamored of technology and soon built a small engine. More than a toy, it powered his first shop for forty years and now resides in the Smithsonian. Philadelphia, home of the Franklin Institute, which supported new inventions and technology, was also the home of numerous machine shops, and soon Baldwin had created a shop where he began to design ever better steam engines for railroads. He invented the Jervis leading truck, a pair of wheels that moved along as the track curved, reducing the number of derailments. His flexible-beam design became very popular because it had more driving wheels and with the weight of the engine over the drivers it could pull longer and heavier freight trains. By 1846, his shop made forty-two types of engines, he had paid off all his debts, and he had survived the panic of 1837, a severe market reversal. He had also bought out his early partners, making him the sole owner of the company. You really have to be a locomotive or railroad buff to enjoy this book (isn't everybody?), but there is also a great deal about capitalism and market conditions in the nineteenth century. The Baldwin Works managed productivity increases on an average of 3.1% per year, as compared with 1.9% nationally, and it accomplished this through organizational and technical changes. By 1906, Baldwin was producing a locomotive every three hours, twenty-four hours a day. Baldwin minimized the risk inherent in the system by engaging in industry-wide price-fixing agreements, and he relied on "just-in-time" inventory supplies to reduce the need for substantial working capital. He drew a great deal of technical expertise from his customers, the railroads. The author suggests that Baldwin's success came also because of his reliance on a core of skilled workers rather than on trying to improve profits by manipulating workers and exploiting them. That Baldwin rapidly lost ground to the diesel-electric engine may suggest that individual leadership tied to an entrenched way of operation might be a disadvantage in the long run.
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8 of 8 people found the following review helpful:
5.0 out of 5 stars
Complete and Thorough Study, March 24, 2004
This review is from: The Baldwin Locomotive Works, 1831-1915: A Study in American Industrial Practice (Studies in Industry and Society) (Hardcover)
This reader did not see any blurb about the author on this edition, but the author shows a strong bent for letting the historical research speak for itself and obviously knowledgble about current trends in manufacturing. It is an amazingly thorough book . Some readers may find lessons here, some just a litany of facts. The Baldwin Locomotive Works was the dominant Locomotive manufacturer and capital equipment maker in the U.S. during the Gilded Age. The company's experiences are still the experiences of today's manufacturing firms, especially the heavy equipment manufacturers. The company began in the 1830's and closed its doors for good in 1956. In the decades close to the 1900's it was the dominant locomotive and heavy equipment maker in the country. The author brings forth the following themes and issues this company dealt with are still very current with manufacturer today 1)balancing skilled and unskilled labor, running an apprentice program 2)concentrating on manger-producers, the company scorned professional or middle managent to the point where foreman did the hiring for their departments. 3) Labor strife was mostly non-existent for decades, the company's stated position was to make the company's goal the workers goal also. 4) factory floor production control relied on a card and list tickler system to expedite job orders 5) Located in the industrial down town of Philadelphia, it had a cadre of local close-knit suppliers 6) To spur productivity the company introduced piecework and often a group of workers would band behind a foreman to act as in-house contractors. The workers would strive to perform the necessary cost cutting to produce a set number of parts for a set price and if successful the profits from the savings would be split among the contracting group. 7) A strong "not invented here culture" caused it to disdain efficiency work studies requiring professional middle management. 8) The impact of the paradigm shift from steam to diesel locomotive power. The Baldwin locomotive company also bridged the era of the introduction of gas and then electric lights, it boosted productivity as the same assets, buildings and equipemnt could now produce 24 hours a day. In 1906 the company produced 2,666 locomotives, In the era around World War I the inevitable decline started. It was a partnership company in world of corporations with their professional management. Baldwin had a historically low profit margin making customer designed products. The custom designing took an army of draftsmen,and skilled labor at assembly. The final nail in the coffin was General Motors entry into the market. With a corporate structure, and years of experince in the American System of Manufacturing (mass production), GM lured the railroads over to standard design diesel locomotives from Baldwin's custom built steam engines on price alone. Baldwin's low profit margins prevented it from entering the Diesel market and effectively competing. Instead the company went the way of the steam locomotive and closed in 1956. My hat is off to this author, he not only touched upon every issue, he excelled at the explanations. The style of using subchapters with titles reinforces the organization of the information brought forth. This is not a book for everybody, but most people involved in manufactuirng or management will find something of interest. Still the book is geared for the researcher. A little explanation of locomotive design terminology would have been helpful.
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7 of 7 people found the following review helpful:
5.0 out of 5 stars
Comprehensive hsitory of Industrial Practice, May 2, 2005
This is not a typical history of a locomotive builder. Many of us, and I confess that includes myself, are fascinated by steam engines, their design and operation. They seem to signify a simpler time. However, what they really are is an artifact of the industrialization of the western world. In their day, these locomotives represented the largest, most complicated pieces of machinery on land. This book was advertised as being a study in the organization of the COMPANY that built these machines: not of the machines themselves. I found Brown's book to be exactly what was advertised: a study of a 19th century leading industrial concern. I found the research thorough and the points well-reasoned. There are many interesting facts to be gleaned: how Baldwin really was a mass-customization producer well before anyone understood the concept. How the railroads, not the company, literally dictated the trends in locomotive design. That the locomotive industry was subject to severe cyclical buying patterns. And finally, that Baldwin enjoyed a stretch of over 50 years of labor relations completely unblemished by strikes or worker actions. If you are looking for a history of Baldwin steam locomotives, their design and use, this is NOT the book for you. If you are looking to learn more about the business practices of one of the largest American large-equipment builders of the 1800, the markets in which the firm existed, labor relations and more, then this is a must buy.
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