Chemical Process Safety, Third Edition: Learning from Case Histories [Hardcover]

Roy E. Sanders (Author)

Book Description

Publication Date: November 3, 2004 | ISBN-10: 075067749X | ISBN-13: 978-0750677493 | Edition: 3

Gives insight into eliminating specific classes of hazards, while providing real case histories with valuable messages. There are practical sections on mechanical integrity, management of change, and incident investigation programs, along with a long list of helpful resources.

New chapter in this edition covers accidents involving compressors, hoses and pumps.

* Stay up to date on all the latest OSHA requirements, including the OSHA required Management of Change, Mechanical Integrity and Incident Investigation regulations.
* Learn how to eliminate hazards in the design, operation and maintenance of chemical process plants & petroleum refineries.
* World-renowned expert in process safety, Roy Sanders, shows you how to reduce risks in your plant.
* Learn from the mistakes of others, so that your plant doesn't suffer the same fate.
* Save lives, reduce loss, by following the principles outlined in this must-have text for process safety. There is no other book like it!

Editorial Reviews

Review

"Given his extensive background in an industrial setting as a team leader at the PPG Chlor-Alkali Plant in Louisiana and the safety course that he taught for AIChE with the well-known safety expert Trevor Kletz, the quantity of information of a practical nature contained in this book is not surprising." - Gary Bennett, Journal of Hazardous Materials


"This third edition has been updated and expanded and offers major improvements. Five chapters have been expanded including up-to-date statistics and incidents. There is also more on nitrogen asphyxiation and new case histories. This edition also contains a brand new chapter covering chemical plant accidents involving compressors, and hoses, and pumps. Many new, useful references that can be found on websites and other sources have been added.

All of the chapters contain numerous references citing the origin of an idea, an incident, or a regulation discussed in that chapter. Also, most chapters contain many figures and photographs illustrating the conditions that caused the accidents and/or results of the accidents described. The many case histories can also be used as a sort of check list for potential accident causes to look for when performing a process hazard analysis.

In my opinion, this is an outstanding book that will be useful to any engineer involved with process safety/loss prevention, process design, project engineering, process operations, and chemical plant maintenance. The price of the book is also very reasonable, making it affordable for almost everyone." - Stanley S. Grossel, Journal of Loss Prevention, March 2005


The third edition, recently published is further enlarged and is nearly twice as long as the first edition. The accounts of the individual incidents are brief, to the point and well-illustrated and should convince the most diehard engineer that no plant or process should be changed until there has been a systematic search for unforeseen hazards. The more trivial and harmless the change seems, the more important it is to look for the snags.

The book is not one of those made by cutting and pasting the investigators' original reports. Roy, an experienced investigator. has rewritten the original accounts, leaving out facts of only local interest and making the essential messages clear. Descriptions of procedures alone never convinced anybody to do anything, a point often overlooked by those who describe them in books and conference papers. The best way to convince people is to describe, as Roy does, the results of not following the procedures or recognized good practice.

Many companies are now publishing fewer case histories than they did twenty years ago, as with staff reductions employees have less time to prepare material for publication but also because many company lawyers advise against publication. Roy and his employer believe that if we have knowledge that can prevent accidents we have a duty to share it and we should thank them for doing so. The only reward Roy asks for is that we learn from his case histories and stop them happening again.

Many of the modifications he describes were deceptively simple, changes to the vent on a storage tank, for example, but resulted in death, injury or serious damage... you do not need any advanced knowledge to benefit from Roy's book; it is one for the foreman, the operator and the mechanic as well as the graduate engineer. Buy copies for your control room and workshop as well as one for your office and if you have the first edition it is time to replace by the third edition. However, expecting people to read and remember the book is not enough. The incidents should be discussed to determine if they could happen on your plant and, if so, what has been or should be done to prevent them happening. ." - Trevor Kletz - Author of What Went Wrong and Still Going Wrong

Book Description

This book gives insight on eliminating specific classes of hazards, while providing real case histories with valuable messages.

See all Editorial Reviews

Product Details

• Hardcover: 342 pages
• Publisher: Gulf Professional Publishing; 3 edition (November 3, 2004)
• Language: English
• ISBN-10: 075067749X
• ISBN-13: 978-0750677493
• Product Dimensions: 9 x 6 x 0.8 inches
• Shipping Weight: 1.4 pounds (View shipping rates and policies)
• Average Customer Review: 5.0 out of 5 stars  See all reviews (1 customer review)
• Amazon Best Sellers Rank: #1,038,508 in Books (See Top 100 in Books)

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Customer Reviews

Most Helpful Customer Reviews

7 of 7 people found the following review helpful:

5.0 out of 5 stars Leaning from the past, April 15, 2000

By 

T. Kletz (United Kingdom) - See all my reviews
(REAL NAME)   

This review is from: Chemical Process Safety: Learning from Case Histories, Second Edition (Hardcover)

The emphasis in this book is on accidents that have occurred as the result of the unforeseen effects of changes to chemical plants. The descriptions are well written, easy to read and bring out the essentials of each incident. Everyone who works in the process industries, from operator to operations director, should read the book. But what is read is soon forgotten. More will be remembered if the incidents are discussed at toolbox talks or safety meetings. Someone should ask if anything similar has happened locally, if it could happen and, if so, how we should prevent it? In an introductory Chapter Roy shows that the chemical industry has a good safety record, better than many industries that have fewer intrinsic hazards. Nevertheless, none of the incidents need have happened. There is something fundamentally wrong with our safety training. Its weakness, I think, is that it pays too much attention to principles, procedures, codes and standards and not enough to incidents. Accounts of incidents can grab our attention and stimulate us to look into the procedures and codes that will prevent them happening again. If we read only the theory and the codes we soon forget. Accident reports can demonstrate their importance and make us remember. We should start with accident reports, such as those in this book and draw the theory and codes out of them, not start with theories and codes.