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Distillation Troubleshooting [Hardcover]

Henry Z. Kister (Author)
4.3 out of 5 stars  See all reviews (3 customer reviews)

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Book Description

0471467448 978-0471467441 April 7, 2006 1
THE FIRST BOOK OF ITS KIND ON DISTILLATION TECHNOLOGY

The last half-century of research on distillation has tremendously improved our understanding and design of industrial distillation equipment and systems. High-speed computers have taken over the design, control, and operation of towers. Invention and innovation in tower internals have greatly enhanced tower capacity and efficiency. With all these advances, one would expect the failure rate in distillation towers to be on the decline. In fact, the opposite is the case: the tower failure rate is on the rise and accelerating.

Distillation Troubleshooting collects invaluable hands-on experiences acquired in dealing with distillation and absorption malfunctions, making them readily accessible for those engaged in solving today's problems and avoiding tomorrow's. The first book of its kind on the distillation industry, the practical lessons it offers are a must for those seeking the elusive path to trouble-free distillation.

Distillation Troubleshooting covers over 1,200 case histories of problems, diagnoses, solutions, and key lessons. Coverage includes:
* Successful and unsuccessful struggles with plugging, fouling, and coking
* Histories and prevention of tray, packing, and internals damage
* Lessons taught by incidents and accidents during shutdowns, commissioning, and abnormal operation
* Troubleshooting distillation simulations to match the real world
* Making packing liquid distributors work
* Plant bottlenecks from intermediate draws, chimney trays, and feed points
* Histories of and key lessons from explosions and fires in distillation towers
* Prevention of flaws that impair reboiler and condenser performance
* Destabilization of tower control systems and how to correct it
* Discoveries from shutdown inspections
* Suppression of foam and accumulation incidents

A unique resource for improving the foremost industrial separation process, Distillation Troubleshooting transforms decades of hands-on experiences into a handy reference for professionals and students involved in the operation, design, study, improvement, and management of large-scale distillation.

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Editorial Reviews

Review

"…an extensive compilation of problems, solutions, and lessons learned…Kister is probably the world's foremost authority on the subject…" (CHOICE, September 2006)

"The third book on distillation by the renowned Henry Kister.  It is a highly impressive piece of work." (The Chemical Engineer, March 2008)

From the Back Cover

THE FIRST BOOK OF ITS KIND ON DISTILLATION TECHNOLOGY

The last half-century of research on distillation has tremendously improved our understanding and design of industrial distillation equipment and systems. High-speed computers have taken over the design, control, and operation of towers. Invention and innovation in tower internals have greatly enhanced tower capacity and efficiency. With all these advances, one would expect the failure rate in distillation towers to be on the decline. In fact, the opposite is the case: the tower failure rate is on the rise and accelerating.

Distillation Troubleshooting collects invaluable hands-on experiences acquired in dealing with distillation and absorption malfunctions, making them readily accessible for those engaged in solving today's problems and avoiding tomorrow's. The first book of its kind on the distillation industry, the practical lessons it offers are a must for those seeking the elusive path to trouble-free distillation.

Distillation Troubleshooting covers over 1,200 case histories of problems, diagnoses, solutions, and key lessons. Coverage includes:

  • Successful and unsuccessful struggles with plugging, fouling, and coking
  • Histories and prevention of tray, packing, and internals damage
  • Lessons taught by incidents and accidents during shutdowns, commissioning, and abnormal operation
  • Troubleshooting distillation simulations to match the real world
  • Making packing liquid distributors work
  • Plant bottlenecks from intermediate draws, chimney trays, and feed points
  • Histories of and key lessons from explosions and fires in distillation towers
  • Prevention of flaws that impair reboiler and condenser performance
  • Destabilization of tower control systems and how to correct it
  • Discoveries from shutdown inspections
  • Suppression of foam and accumulation incidents

A unique resource for improving the foremost industrial separation process, Distillation Troubleshooting transforms decades of hands-on experiences into a handy reference for professionals and students involved in the operation, design, study, improvement, and management of large-scale distillation.


Product Details

  • Hardcover: 752 pages
  • Publisher: Wiley-AIChE; 1 edition (April 7, 2006)
  • Language: English
  • ISBN-10: 0471467448
  • ISBN-13: 978-0471467441
  • Product Dimensions: 6.5 x 1.7 x 9.4 inches
  • Shipping Weight: 2.5 pounds (View shipping rates and policies)
  • Average Customer Review: 4.3 out of 5 stars  See all reviews (3 customer reviews)
  • Amazon Best Sellers Rank: #1,029,033 in Books (See Top 100 in Books)

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Customer Reviews

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Average Customer Review
4.3 out of 5 stars (3 customer reviews)
 
 
 
 
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Most Helpful Customer Reviews

4 of 4 people found the following review helpful:
3.0 out of 5 stars Good but not great, May 30, 2007
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This review is from: Distillation Troubleshooting (Hardcover)
Henry Kister is an industry icon and does the Lord's work by cataloging and reporting the Hydrocarbon Processing Industry's process design issues. This book is a fine effort presenting concise summaries myriad Distillation-related gotcha's, but falls short of his previous must-have titles.

In the preface Kister reminds us of at least one human frailty: failing to learn from the past. In these pages he provides a tool to help. Organized by topic (e.g. CONDENSERS THAT DID NOT WORK, or TROUBLESHOOTING DISTILLATION SIMULATIONS, etc.) the thick volume presents case after case of things that went wrong - and how they were fixed. Each scenario is approximately 1.5 pages long and many include sketches and/or photographs. The cases are structued by background, problem, other info, and solution. Often a process engineering "Moral" is included.

250 of the 713 pages are a "Database" of published case histories. Rather, this is a listing of publications spanning 50 years. Though impressive, and arguably very useful, the database should have been included on a CD ROM in any searchable format. Let's hope that is how the author uses it.

I found reading the book a good review of design items that can be overlooked. Still, this is not the required reading of "Distillation Operation" and "Distillation Design" both of which Kister also wrote in the early 1990's. Distillation Troubleshooting is a compendium of problems that likely would have been avoided had the earlier two books been studiously followed.
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5.0 out of 5 stars useful handbook for prationer in distillation plant, December 31, 2008
This review is from: Distillation Troubleshooting (Hardcover)
This book is useful tool book which introduce most of distillation principles and practial reference information. Although it is not deepful in basic distillation concepts. Such as column pinching and invariant zone in equilium curve. I suggest that new man can refer "Unit operation in chemical engineering" of Warren L. McCabe in this book's reading.I am new chemical process engineer in caol tar distillation plant. This book is nice book for me.
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0 of 10 people found the following review helpful:
5.0 out of 5 stars I don't recieve yet the book...!!, May 14, 2007
This review is from: Distillation Troubleshooting (Hardcover)
Please, i need you have contact with me, beacuse i do not recieve the book at this date (14/05/07). You must give an explanation for this problem.
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Inside This Book (learn more)
Key Phrases - Statistically Improbable Phrases (SIPs): (learn more)
chimney tray, distillation troubleshooting, reboiler return inlet, preferential baffle, antifoam injection, refinery vacuum tower, false downcomers, upper level tap, premature flood, seal pan overflow, assembly mishaps, reboiler return nozzle, draw compartment, refinery fractionators, vapor maldistribution, tower base level, flood pressure drop, vapor horn, downcomer choke flood, orifice pan distributor, temperature control tray, wash oil rate, draw sump, caustic wash tower, downcomer entrance
Key Phrases - Capitalized Phrases (CAPs): (learn more)
Column Brief Description Some Morals, Case References Plant, Hydrocarbon Processing, John Wiley, Kister Copyright, Eastman Chemical, Lake Charles, Randall Hollowell, Refinery Following, Celanese Corp, Chemical Engineering, Packed-Tower Liquid Distributors, Refinery Column, Difficulties During Start-Up, Where Fractionation Goes Wrong, Troubleshooting Distillation Simulations, Betzalel Blum, California Installation, Tower Assembly Mishaps, Chris Wallsgrove Installation, Location of Plugging-Number, Misbehaved Pressure, Non-Chimney Tray, Problem Following, Refinery Foaming
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