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Effective Maintenance Management
 
 
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Effective Maintenance Management [Hardcover]

Vee Narayan (Author)
5.0 out of 5 stars  See all reviews (12 customer reviews)

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Book Description

0831131780 978-0831131784 March 31, 2004 1
... this book has the depth and content to really help maintenance organizations change and improve reliability. This is a book with true content, without having to own numerous other books to provide information one might need. Great book...Ricky Smith, Executive Director, Maintenance Solutions.


Providing a clear explanation of the value and benefits of maintenance, this unique guide is written in a language and style that practicing engineers and managers can understand and apply easily. Effective Maintenance Management examines the role of maintenance in minimizing the risk of safety or environmental incidents, adverse publicity, and loss of profitability. In addition to discussing risk reduction tools, it explains their applicability to specific situations, thereby enabling you to select the tool that best fits your requirements. Intended to bridge the gap between designers/maintainers and reliability engineers, this guide is sure to help businesses utilize their assets more effectively, safely, and profitably.

  • Addresses the philosophical question of why we need to do maintenance and what is the value added by doing it.
  • Shows readers how to determine what tasks are required and when they need to be done to achieve optimum performance.
  • Provides a risk reduction model which links maintenance to these risks.
  • Enables readers to make the link between maintenance on one hand and safety, profitability, and asset life on the other.
  • Examines risks faced during the life cycle of a process plant.
  • Discusses how to manage risks faced during a high cost, high downtime maintenance activity, namely plant shutdowns.
  • Provides an in-depth look at qualitative and quantitative risks.
  • Includes a table of fixed format codes that can be used directly or adapted for use in most maintenance management systems.
  • Keeps mathematics to a minimum.
  • Includes chapter previews and summaries, a list of acronyms, and a glossary of terms.

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Editorial Reviews

Review

"A book with true content, without having to own numerous other books to provide information one might need. Great book..." -- Ricky Smith, Executive Director, Maintenance Solutions

From the Author

Many years ago, I was asked a question – why do we do maintenance? At first sight, the answer seemed obvious, but on reflection, I feel it needs to be addressed more rigorously. If we could explain the role of maintenance in a business context rather than a technical one, perhaps we could get more people, especially managers and shareholders, to understand its role.

What do we actually do when we manage a business? In my view, we manage the risk – of safety and environmental incidents, adverse publicity, loss of efficiency or productivity, asset value and loss of market share. When we think about risks, we tend to see its quantitative aspects, involving the probability and consequence of events. But perceived risks can be important too. They are quite complex and difficult to manage as they deal with human feelings and emotions.

The level and type of risks vary over the life of the business. We think of some people or businesses as risk-seeking or risk-averse. Is this right? Researchers have established that it is not merely a mind-set, with many factors determining their attitude to risk

Why do seemingly minor incidents sometimes escalate into disasters? Why do some companies or industries in high hazard businesses still have outstanding safety records? What is the role of maintenance in these industries? To answer these questions, we need to appreciate the link between maintenance, reliability and risk. I have tried to explain all this in simple language, so that people on the shop floor can understand them.


Product Details

  • Hardcover: 246 pages
  • Publisher: Industrial Press, Inc.; 1 edition (March 31, 2004)
  • Language: English
  • ISBN-10: 0831131780
  • ISBN-13: 978-0831131784
  • Product Dimensions: 9.3 x 6 x 0.8 inches
  • Shipping Weight: 1.1 pounds (View shipping rates and policies)
  • Average Customer Review: 5.0 out of 5 stars  See all reviews (12 customer reviews)
  • Amazon Best Sellers Rank: #254,404 in Books (See Top 100 in Books)

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3 of 3 people found the following review helpful:
5.0 out of 5 stars A very practical perspective on Maintenance Mangement, December 5, 2006
This review is from: Effective Maintenance Management (Hardcover)
On Page 230 of this book, Vee makes a series of profound statements which summarise the book and its approach.
He writes:
"There are many learned papers that address the application of reliability engineering theory to maintenance strategy discussions. Many of them use advanced mathematics to fine tune maintenance strategies. The authors have limited access to field data, and their recommendations are often abstract and difficult to apply. So these remain learned papers, which practitioners do not understand or cannot apply to real life situations".
He goes on to say later that "This chasm between the designers and maintainers on the one hand and the reliability engineers on the other is what we have to bridge"
I can not agree more with these statements.
While this book ventures into statistics and probability theory in some areas, it does so in a practical way and provides excellent guidance on such matters. Overall it is a practical book providing practical advice for people involved in maintenance and reliability management. It goes a long way to bridging the chasm that exists.
This is a very good text that has a place in any maintainer's library.
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3 of 4 people found the following review helpful:
5.0 out of 5 stars Comprehensive, April 21, 2005
This review is from: Effective Maintenance Management (Hardcover)
That the author has managed to cram so much into 200 odd pages is impressive and I will be using it as a reference for some time. What is very good about the book is the ease of read and the fact that there are a number of real life examples that make many of your points more relevant to the reader. There were a few instances where my own experiences where reflected in the text such as Reshnikovs conundrum and the RCA chapter. On the whole I think it is an impressive book that deals well with a much misunderstood subject.
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3 of 4 people found the following review helpful:
5.0 out of 5 stars A Practical and Balanced Perspective, July 15, 2004
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This review is from: Effective Maintenance Management (Hardcover)
It is obvious that Vee has lived what he preaches about. He is not a theorist; he is a seasoned practitioner. He has worked out the `bumps in the road' to true Reliability and now effectively shares his life experience so we don't hit the same speed bumps. I think his acronym GTBR sums up the key to Reliability....Getting the Basics Right! True Reliability is not merely a job; it is a way of life. It is about looking at the world through a pair of proactive lenses and ensuring there are no surprises.

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Inside This Book (learn more)
First Sentence:
This book deals with the management of risks through the life cycle of a process plant. Read the first page
Key Phrases - Statistically Improbable Phrases (SIPs): (learn more)
process demand rate, damage limitation model, fixed format reporting, shutdown manager, condensate injection pump, shutdown intervals, work scope changes, diesel fire pumps, event escalation, barrier availability, intrinsic reliability, shutdown work, spurious trips, hidden failures, pdf curve, emergent work, escalation model, deluge system, mean availability, standby equipment, procedures barriers, reliability block diagram, unplanned shutdowns, environmental incidents, test interval
Key Phrases - Capitalized Phrases (CAPs): (learn more)
Piper Alpha, Time Figure, The Economist, Reliability Centered Maintenance, Reliability-Centered Maintenance, King's Cross, Re-design Other, World War, Barings Bank, Department of Defense, Department of Energy, Industrial Press, Months Figure, The Reliability of Mechanical Systems
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