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A Factory of One: Applying Lean Principles to Banish Waste and Improve Your Personal Performance [Paperback]

Daniel Markovitz (Author)
5.0 out of 5 stars  See all reviews (7 customer reviews)

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Book Description

December 13, 2011 1439859930 978-1439859933 1

Most business readers have heard of the Lean principles developed for factories—a set of tools and ideas that have enabled companies to dramatically boost quality by reducing waste and errors—producing more while using less. Yet until now, few have recognized how relevant these powerful ideas are to individuals and their daily work. Every person at a desk, drafting table, workstation, or operating table must (like a factory) deal with the challenge of reducing the waste that creeps into their work. The same Lean principles that have improved efficiencies on the factory floor can be just as powerful—in fact, far more so—in helping individuals boost personal performance.

A Factory of One: Applying Lean Principles to Banish Waste and Improve Your Personal Performance describes how you can foster a new mindset and improve your performance by applying Lean methods to your work. It translates powerful Lean tools such as visual management, flow, pull, 5S, and kaizen to your daily work, revealing how they can help to improve efficiency, reduce waste, and link you ever more closely to customer value. This practice will help you develop better self-awareness, more disciplined problem-solving skills, and the ability to self-correct errors.

This book not only provides the tools, but also teaches you how to find the root causes underlying your inefficiencies so you can eliminate them permanently. It will enable you to immediately improve personal productivity while developing the skills needed for continuous improvement. It includes real-world examples that illustrate how these principles have been successfully applied across a range of industries. Providing the perfect mix of what-to-do with why-to-do it, the text details a step-by-step approach to applying Lean principles to your work.

Listen to what Daniel Markovitz has to say about his new book, A Factory of One.

Part One — Part Two

View the book's website at www.afactoryofone.com.

View the author’s website at www.timebackmanagement.com.


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Editorial Reviews

Review

Dan Markovitz brings a thoughtful and supremely practical perspective to the fundamental scarcity faced by us all: time. His approach blends conceptual frameworks and concrete specifics—a powerful and useful combination—to reduce the noise and clutter in our lives and work. Markovitz can help us all to be more effective!
—Jim Collins, author of Good to Great and co-author of Built to Last and Great by Choice

No matter what your role is in your company, or whether you're an independent consultant or even unemployed, you will love Dan Markovitz's new book, A Factory of One. This gem will improve even the most efficient person's work life in powerful ways. The introduction alone got me motivated to adopt those practices that he writes and aren't yet part of my standard work. ... It's short, sweet, and to the point. You're never left wanting more, but you never wish the author would get on with it. ... relates powerful Lean manufacturing tools such as visual management, flow, pull, 5S, and kaizen to daily work, revealing how they improve efficiency, reduce waste, and link the individual worker ever more closely to customer value. This practice helps business professionals develop greater self-awareness, more disciplined problem-solving skills, and a heightened ability to self-correct errors.Read Dan's book--and then apply the tips he gives.
—Karen Martin, Principal, Karen Martin & Associates; and keynote speaker, ASQ Lean and Six Sigma Conference 2012

About the Author

Daniel Markovitz is president of TimeBack Management (www.timebackmanagement.com), a consulting firm that radically improves individual and team performance by identifying and eliminating root cause impediments to productivity. He is a faculty member at the Lean Enterprise Institute and teaches at the Stanford University Continuing Studies Program. He also leads a problem solving workshop at the Ohio State University’s Fisher School of Business. 

Dan lived in Japan for four years and is fluent in Japanese. He’s also an avid distance runner, an enthusiastic (but somewhat tentative) cyclist, and a determined (if slow) swimmer. He holds an MBA from the Stanford University Graduate School of Business. You can reach him at dan@timebackmanagement.com or via Twitter @timeback.


Product Details

  • Paperback: 177 pages
  • Publisher: Productivity Press; 1 edition (December 13, 2011)
  • Language: English
  • ISBN-10: 1439859930
  • ISBN-13: 978-1439859933
  • Product Dimensions: 8.9 x 5.9 x 0.7 inches
  • Shipping Weight: 8.8 ounces (View shipping rates and policies)
  • Average Customer Review: 5.0 out of 5 stars  See all reviews (7 customer reviews)
  • Amazon Best Sellers Rank: #182,064 in Books (See Top 100 in Books)

More About the Author

Dan is the founder and owner of TimeBack Management, a consultancy specializing in improving individual and organizational performance through the application of lean concepts.

Although he's lost much of his hair by now (punishment for looking like a hippie in the '70s) he's fortunate to still be devilishly handsome. . . and married to a woman who's okay with male pattern baldness.

Dan splits his time monthly between a small town just north of San Francisco and Manhattan. Sadly, his cat Pixel isn't able to travel with him.

 

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4 of 4 people found the following review helpful:
5.0 out of 5 stars How to focus on "HOW" I work., December 26, 2011
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This review is from: A Factory of One: Applying Lean Principles to Banish Waste and Improve Your Personal Performance (Paperback)
Traditional Work: How you work is probably how you worked.

When I looked at that line in my notebook (after reading Daniel Markowitz's book, A Factory of One) I thought about the busy-ness that many people talk about as they relate to their workday. As you consider what you get done in a typical 8 or 10 or 15-hour shift, do you stop to consider HOW you get that work done?

Over the 145 pages of this well-written - and well-documented - book Dan shows very specific methods you can use to apply "Lean Principles" (traditionally reserved for manufacturing and production lines to remove wasted movements thereby increasing overall productivity) to the "Knowledge Work" that keeps so many of us busy and focused on working overtime.

I was pleased to see Dan write about Parkinson's Law of work: Namely, that the work you have will generally fill the time you have available to do that work. If something is due in a week, it'll take about a week. If it's due later today, well you get the point.

The point of applying Lean Principles to improve personal performance is two-fold:

1. Create a flow of working: so that once you get there, you stay there and produce something (a thought, a product, etc) of value
2. Reduce the stress of wasted movements to focus on more meaningful activity

If you're thinking of getting this book, here's just one of the themes you can expect to explore while you're reading:

Dan asks you to define your "value;" the value of your service or product to the market. Once you've identified that value, then you can work on making things as efficient as possible in order to make that value available to those that matter: clients, community, organization, family, friends, etc. Oh, it might be helpful to know how Dan defines value. I'm walking away with three indicators:

What does the customer pay for?
What are you doing to transform the product or the service?
What activity seems to be done "correctly?"

Of course, you'll walk away from reading this with your own ideas of what "value" means to you, your business, your work. I loved this prompt, though, as it made me think a bit longer about all those "extra to-dos" that have piled up around my own work station lately:

"Should you do better what doesn't deserve doing in the first place?"

Consider what you do, as an entrepreneur, manager, associate of the business you're in. What are the specific activities that you "do" that provide value? The ideas that Dan gives you on (a) how to think about those activities and (b) what to do to make those activities as efficient as possible may be exactly what you need to take not just what you do but HOW you do it to the next level. Imagine being MORE productive without having to buy new technology, hire more staff or change (radically) your business or product.

What WILL you have to change? Your approach to work. To get you think about what that might look, sound and feel like, identify very specifically WHERE your time goes:

fixing
delegating
waiting
over-doing
reviewing
re-doing
explaining
etc

Once you identify WHERE your time, energy and focus is "spent" during the day, then it's time to apply Lean Principles to YOUR work. I hope you enjoy reading (and thinking about) this book as much as I did!
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2 of 2 people found the following review helpful:
5.0 out of 5 stars Great suggestions for getting lots more done, January 14, 2012
This review is from: A Factory of One: Applying Lean Principles to Banish Waste and Improve Your Personal Performance (Paperback)
In today's crazy-busy work environment, personal productivity is the key to success. In A Factory of One, you'll discover numerous strategies you can immediately use to cut through the clutter, create order from chaos and get more done. Dan does a great job of showing normal human beings how to benefit from lean thinking.

JILL Konrath
Author, SNAP Selling & Selling to Big Companies
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2 of 2 people found the following review helpful:
5.0 out of 5 stars Substantive, Readable, Applicable Book to Create Flow of Information, January 2, 2012
By 
Joseph F Ely (West Lafayette, IN United States) - See all my reviews
This review is from: A Factory of One: Applying Lean Principles to Banish Waste and Improve Your Personal Performance (Paperback)
"A Factory of One" is an important addition to the Lean literature. Important because Dan Markovitz adds some deep insight to a common problem: How do Knowledge Workers improve their work habits?

Dan accomplishes this feat through two key features in this book.

First, he looks at the application of Lean to the information which Knowledge Workers process, not the hardware they use. Far too many approaches to the "lean office" get too hung up on proper placement of the desk stapler or the in-box. Dan, however, emphasizes finding and locating waste in processing information. Why does the Purchase Order take so long to get approved? Why is the engineer chained to her pile of email? Why are projects stuck for so long? In particular, I found his 4D's (p54) and his discussion of personal kanban (p105) enlightening and applicable.

Second, Dan's writing style is refreshing. He writes with both wit and edge, using both effectively throughout. Far from a stultifying technical recitation of process intuitions, Dan writes as if he was coaching, sitting in the same room, cracking a joke at times, kicking me in the butt at times. This book simply reads better than most books about Lean.

I recommend the book highly for any knowledge worker.

Full Disclosure: Dan asked for input and stories from me and used several in the book. I did not do any editing on the book, however.
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