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Gaining Control: Capacity Management and Scheduling, 2nd Edition
 
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Gaining Control: Capacity Management and Scheduling, 2nd Edition [Hardcover]

James G. Correll (Author), Norris W. Edson (Author)
4.5 out of 5 stars  See all reviews (2 customer reviews)

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Gaining Control: Managing Capacity and Priorities (The Oliver Wight Companies) Gaining Control: Managing Capacity and Priorities (The Oliver Wight Companies)
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Book Description

0471291676 978-0471291671 November 16, 1998 2
As someone responsible for getting-and keeping-your manufacturing facility on track, do you ever ask yourself: Why do we always seem to be in a state of mass confusion? Is it possible to ship the product on time? How do we meet our customers' demands without promising too much and delivering too little? Why are costs continually rising, and what can be done to curb them? Written by James Correll and Norris Edson, two principals with Oliver Wight, LLC, this comprehensive resource, now completely revised and expanded, provides the answers you need for Gaining Control of your operation.

To illustrate the essential elements that go into the smooth and effective running of a manufacturing facility, the authors take you inside the fictitious Hayes Tractor Company. By following its manager, Brian Miller, you'll observe all-too-recognizable problems-from meeting orders in a timely fashion to securing the right people and parts -learn what can be done to solve them, then apply the solutions to your own situation.

Gaining Control shows you the detailed steps necessary to gain control by matching plant capacity to production needs using a combination of tools, such as Just-in-Time, MRP II, and finite scheduling, as well as new innovative trends like lean and agile manufacturing-all of which can be used to obtain confusion-free, efficient operations in a single or multiplant environment.

Packed with sample calculations, helpful charts, and useful tables, here's where you'll find complete information on:
* Constructing routings and work centers
* Mastering dispatching and scheduling
* Controlling work flow
* Scheduling to capacity constraints
* Applying rough-cut capacity planning
* Continuous improvement

By implementing the tools and techniques shown in Gaining Control, you'll know exactly what your plans are and have the confidence that you'll hit them on target.

Proven strategies for Gaining Control of your manufacturing facility

"Throughout our professional careers . . . we have been troubled by the apparent inability of manufacturing departments to get control of their operations. . . . Our objective in writing this book is to help you understand what you have to do to get the real benefit from MRP II and Lean Manufacturing. The answer is in gaining control of the factory floor, often referred to as 'closing the loop,' and this book shows you how." -from the Introduction

Now revised and expanded, Gaining Control addresses the many questions and potential problems that can arise when running a manufacturing facility. Written by two experts in the field, it shows managers how to gain control by matching plant capacity to production needs by implementing a combination of tools, such as Just-in-Time and MRP II. Along with new material on finite scheduling, this Second Edition provides complete coverage of current manufacturing trends, including lean and agile manufacturing.

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Editorial Reviews

From the Publisher

Provides a blueprint for effectively managing the capacity of a single- or multi-plant manufacturing operation. --This text refers to an out of print or unavailable edition of this title.

From the Inside Flap

As someone responsible for getting-and keeping-your manufacturing facility on track, do you ever ask yourself: Why do we always seem to be in a state of mass confusion? Is it possible to ship the product on time? How do we meet our customers' demands without promising too much and delivering too little? Why are costs continually rising, and what can be done to curb them? Written by James Correll and Norris Edson, two principals with Oliver Wight, LLC, this comprehensive resource, now completely revised and expanded, provides the answers you need for Gaining Control of your operation. To illustrate the essential elements that go into the smooth and effective running of a manufacturing facility, the authors take you inside the fictitious Hayes Tractor Company. By following its manager, Brian Miller, you'll observe all-too-recognizable problems-from meeting orders in a timely fashion to securing the right people and parts-learn what can be done to solve them, then apply the solutions to your own situation. Gaining Control shows you the detailed steps necessary to gain control by matching plant capacity to production needs using a combination of tools, such as Just-in-Time, MRP II, and finite scheduling, as well as new innovative trends like lean and agile manufacturing-all of which can be used to obtain confusion-free, efficient operations in a single or multiplant environment. Packed with sample calculations, helpful charts, and useful tables, here's where you'll find complete information on:
* Constructing routings and work centers
* Mastering dispatching and scheduling
* Controlling work flow
* Scheduling to capacity constraints
* Applying rough-cut capacity planning
* Continuous improvement
By implementing the tools and techniques shown in Gaining Control, you'll know exactly what your plans are and have the confidence that you'll hit them on target.

Product Details

  • Hardcover: 270 pages
  • Publisher: Wiley; 2 edition (November 16, 1998)
  • Language: English
  • ISBN-10: 0471291676
  • ISBN-13: 978-0471291671
  • Product Dimensions: 9.3 x 6.3 x 1.1 inches
  • Shipping Weight: 1.2 pounds (View shipping rates and policies)
  • Average Customer Review: 4.5 out of 5 stars  See all reviews (2 customer reviews)
  • Amazon Best Sellers Rank: #2,813,058 in Books (See Top 100 in Books)

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5 of 5 people found the following review helpful:
4.0 out of 5 stars An excellent guide for capacity management in small manufc, March 19, 1998
This straight forward guide is an excellent reference book for small to mid-sized manufacturers or workshops. While it will not give you all of the answers towards capacity planning, it should provide you with enough reference information to develop your own system tailored towards your specific operation's needs.
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5.0 out of 5 stars MRP, September 20, 2011
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This is an easy to read and follow book with alot of good fundamental information on scheduling and capacity planning, which is important in a production environment. It's narrated as a fictitous story that takes place in a factory, but luckily the author doesn't dwell on a lame plot or irrelevant character development; he gets to the business at hand fast.

This book is a good introduction for production supervisors/managers, planners, manufacturing engineers, or other similar positions in this field. It has good examples, good illustrations, and identifies some important issues with capacity & scheduling management. For example, there is sufficient detail to understand how bad data in routing sheets, standard times, and work centers can produce useless MRPII reports and force reliance on other less efficient manual methods to perform this function. The author also provides simple and easy to implement solutions to these problems.

In summary, it's a basic book that's both easy and interesting to read which provides important insights to problems and solutions in this complex field.
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