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Kaizen Event Fieldbook: Foundation, Framework, and Standard Work for Effective Events [Spiral-bound]

Mark R. Hamel
4.6 out of 5 stars  See all reviews (16 customer reviews)

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Book Description

October 27, 2009 0872638634 978-0872638631
Foreword by Arthur Byrne

Awarded the prestigious Shingo Research and Professional Publication Award in 2010!

Kaizen event effectiveness is a prerequisite for lean transformation success. It provides the necessary transformational jump-start, momentum, organizational learning and engagement, and sustainable, step-function improvements. The systemic use of kaizen events establishes the technical and cultural foundation for principle-driven kaizen--the powerful combination of kaizen events and daily kaizen activities. The Kaizen Event Fieldbook brings this all together as an indispensable reference for lean leaders and implementers within any industry and for use at any stage within the lean implementation journey.

One of lean's defining characteristics is learning by seeing, doing, and studying. In context with lean theory and lean leadership principles, readers will gain an understanding of the essential 'whys' and 'hows' of kaizen event standard work and event management, as well as a proven means to sustain the gains. The Fieldbook's multi-phase approach addresses strategy, pre-event planning, execution, and follow-through. Practical examples, over a hundred figures and tables, and many real-life Gemba Tales provide for an enriched learning experience. Also included is a chapter on the deployment of a kaizen promotion office, a glossary, and two appendices, which offer blank forms and an overview of daily kaizen.


Frequently Bought Together

Kaizen Event Fieldbook: Foundation, Framework, and Standard Work for Effective Events + The Lean Pocket Handbook for Kaizen Events - Any Industry - Any Time + The Kaizen Event Planner: Achieving Rapid Improvement in Office, Service, and Technical Environments
Price for all three: $108.99

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Editorial Reviews

Review

A critical distinction from other texts on the market, the Fieldbook links the technical aspects of kaizen to lean philosophy. Kaizen is the game changer in any lean transformation, and this is the game book.--Bruce Hamilton, President, Greater Boston Manufacturing Partnership

The Fieldbook is a must read for those wanting to understand the kaizen methodology. Mark Hamel clearly identifies its role utilizing the TPS version of SDCA and PDCA. He further traces his follow-through model to the 'learn-by-doing' methodology of the Training Within Industry (TWI) program, which was developed in the U.S. during WWII, and is going through a resurgence today as companies struggle to sustain kaizen gains. This book now has a prominent place on my bookshelf.--Robert J. Wrona, Executive Director, TWI Institute(R)

Applicable to any industry, the Fieldbook shows you what kaizen looks like when done properly. I plan to give one to each of my CEO clients.--Linford Stiles, Chairman and CEO, Stiles Associates

The Fieldbook is a roadmap for organizations to follow as they actively seek a continuous improvement culture and positive bottom-line performance. It is an essential reference for the proper application and implementation of kaizen. I intend to provide everyone on my management team with a copy.--Max Willsie, Plant Manager, Toyota Boshoku Canada, Inc.

Lean is about results and outcomes, not just intense focus on the process. The Kaizen Event Fieldbook balances theory with the tactical nuts and bolts, providing a practical roadmap for managers at all levels to strategically deploy kaizen and bring positive results to the bottom line.--Ted Gramer, Executive Vice President and General Claims Manager, Liberty Mutual Group

An exceptional and in-depth review of the technical components of kaizen, I found this book to offer sound guidance on how to avoid the pitfalls of inadequate preparation, uncommitted leadership, and lack of focus on sustaining the improvements in business performance that lean anticipates. It is a true reference that I anticipate returning to again and again.--Jack M. Dutzar, M.D., President & CEO, Fallon Clinic, Inc.

Amazingly prescriptive and reflecting years of knowledge acquired from renowned sensei, Mark Hamel has done a masterful job with the Fieldbook. Managers, instructors, and employees in any lean or aspiring lean company, within any industry, will find it an indispensable reference to impact positive, sustainable change. I plan to use it as a teaching tool for employees throughout my organization.--David A. Amrhein, Vice President, Operations and Lean Enterprise, Ascent Healthcare Solutions, Inc.

--***

During any lean implementation, the pace of kaizen events is critical to maintaining momentum. This well organized, readable book will help us standardize and refine our approach.--Kenneth Chandler, Vice President of Operations, Smith & Wesson

Engaging your entire workforce in driving business results is fundamental to lean success. Mark Hamel has done an outstanding job of laying out the team kaizen methodology. The Fieldbook is a practical guide and I recommend it as a read for every business leader and lean practitioner.--Jerome D. Hamilton, Global Director, Lean Six Sigma & Business Initiatives, 3M --Richard Levesque, Vice President and General Manager, Professional Division, MAAX U.S. Corporation

During any lean implementation, the pace of kaizen events is critical to maintaining momentum. This well organized, readable book will help us standardize and refine our approach.--Kenneth Chandler, Vice President of Operations, Smith & Wesson

Engaging your entire workforce in driving business results is fundamental to lean success. Mark Hamel has done an outstanding job of laying out the team kaizen methodology. The Fieldbook is a practical guide and I recommend it as a read for every business leader and lean practitioner.--Jerome D. Hamilton, Global Director, Lean Six Sigma & Business Initiatives, 3M Industrial & Transportation Business

In the Kaizen Event Fieldbook Mark Hamel reveals the tricks of the trade for leading effective kaizen events. More than just the technical tools, he emphasizes the importance of understanding and mastering the emotional element to influence and engage employees at every level, which is critical to creating a lean culture.--Julie DeWane, VP Global Supply Chain, GE Security

Individuals and organizations looking to either get started or improve their kaizen capabilities will appreciate the hands-on, step-by-step approach provided in the Fieldbook. A guide for success, it also warns of the pitfalls to watch out for on the course of the journey. I am definitely ordering this book for my entire team and selected leaders, and would recommend it to anyone serious about lean.--Stephen R. Malick, VP, WW Business Improvement, Johnson & Johnson Vision Care, Inc.

--***

Executing effective kaizens is always a challenge. I have not seen any other book on the market that gets into this level of understanding kaizen events--from pre-planning to follow-through. This book will benefit not only the new adopters of lean, but also the early adopters who require a 'back-to-basic' understanding of how to properly execute kaizen events to effectively drive change. ----Richard Levesque, Vice President and General Manager, Professional Division, MAAX U.S. Corporation

About the Author

Mark R. Hamel is a lean six-sigma implementation consultant. He has played a transformative role in lean implementations across a broad range of industries including aerospace and defense, automotive, building products, business services, chemical, durable goods, electronics, insurance, healthcare, and transportation services. A successful lean coach to leaders and associates, he has facilitated hundreds of kaizen events and conducted numerous training sessions and workshops.

Mark's 19-year pre-consulting career encompassed executive and senior positions within operations, strategic planning, business development, and finance. His lean education and experience began in the early 1990s when he conceptualized and helped launch what resulted in a Shingo award-winning effort at the Ensign-Bickford Company. Mark holds a BS in Mathematics from Trinity College in Hartford, Conn., a MS in Professional Accounting from the University of Hartford, and a MA in Theology from Holy Apostles College and Seminary. He is a CPA in the state of Connecticut and is dual APICS: The Association for Operations Management certified in production and inventory management (CPIM) and integrated resource management (CIRM). A national Shingo Prize examiner, Mark assisted in the development of the Society of Manufacturing Engineers/Association for Manufacturing Excellence/Shingo Lean Certification exam questions. He is also Juran certified as a six -sigma black belt and a member of the Society of Manufacturing Engineers, Association for Manufacturing Excellence, and APICS: The Association for Operations Management.


Product Details

  • Spiral-bound: 272 pages
  • Publisher: Society of Manufacturing Engineers,U.S. (October 27, 2009)
  • Language: English
  • ISBN-10: 0872638634
  • ISBN-13: 978-0872638631
  • Product Dimensions: 10.9 x 8.9 x 0.9 inches
  • Shipping Weight: 1.9 pounds (View shipping rates and policies)
  • Average Customer Review: 4.6 out of 5 stars  See all reviews (16 customer reviews)
  • Amazon Best Sellers Rank: #294,257 in Books (See Top 100 in Books)

More About the Author

Mark R. Hamel is a lean six sigma implementation consultant. He has played a transformative role in lean implementations across a broad range of industries including aerospace and defense, automotive, building products, business services, chemical, durable goods, electronics, insurance, healthcare and transportation services. Mark has successfully coached lean leaders and associates at both the strategic and tactical level. He has facilitated hundreds of kaizen events and conducted numerous training sessions and workshops.

Mark's 19 year pre-consulting career encompassed executive and senior positions within operations, strategic planning, business development and finance. His lean education and experience began in the early 1990's when he conceptualized and helped launch what resulted in a Shingo award winning effort at the Ensign-Bickford Company.

Mark holds a BS in Mathematics from Trinity College in Hartford, CT, a MS in Professional Accounting from the University of Hartford and a MA in Theology from Holy Apostles College and Seminary. He is a CPA in the state of Connecticut and is dual American Production and Inventory Control Society (APICS) certified in production and inventory management (CPIM) and integrated resource management (CIRM). A national Shingo Prize examiner, Mark assisted in the development of the Society of Manufacturing Engineers (SME)/Association for Manufacturing Excellence (AME)/Shingo Lean Certification exam questions. He is also Juran certified as a six sigma black belt and a member of SME, AME and APICS.

Mark can be contacted at mark@kaizenfieldbook.com.

Customer Reviews

4.6 out of 5 stars
(16)
4.6 out of 5 stars
The sequence it which it presents its' information is logical and very helpful. H. Rivera  |  6 reviewers made a similar statement
A great reference for the seasoned practitioner and beginner alike. Lawrence M. Loucka  |  4 reviewers made a similar statement
Most Helpful Customer Reviews
1 of 1 people found the following review helpful
Format:Spiral-bound
What kills most programs is the confusion between activity and progress. Unfortunately, this work generates the former.

If you seek a "cookbook assist" to performance improvement, this guide will give you a feeling of security. Unfortunately that's not what makes strong kaizen cultures.

The documents will slow implementation by causing teams to administrate rather than THINK.

For those very new to kaizen, it will lure away from a path to success. Another work by someone who hasn't truly implemented - certificates aside - but has compiled other works into their own in a very general manner.

Buyer beware as you fill out the forms... Busy and productive aren't the same thing.
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5.0 out of 5 stars Excellent December 16, 2012
By ThinkQ
Format:Spiral-bound|Amazon Verified Purchase
Excellent book with supporting aids to give you confidence in performing your kaizen events. Easy to use on the fly as reference as well.
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5.0 out of 5 stars Kaizen Fieldbook Works Well in the Field August 20, 2012
Format:Spiral-bound|Amazon Verified Purchase
As an author of over 35 business improvement books and thousands of papers during the past twenty-five years or so, I have come to know 'up close and personal' how executing effective Kaizens, and writing a book about them, is always a challenge.

A good Fieldbook is a mixture and amalgam of skills, experiences, experimentation, tone and committment. This Fieldbook is clearly that and so much more; it is a cut above the rest in that there is no other book on the market that gets into this level of understanding and deployment value concerning Kaizen events--from up-front-planning to execution, and all the way through to deployment and follow-through.

This book will benefit not only the new adopters of Lean Thinking, but also the
'old-timers' who require a back-to-basic understanding of how to properly
execute Kaizen events to effectively deploy and manage the transitions of
change.

It is definitely my preferred guide for success, as it also warns of the
pitfalls to look for on the course of the Quality Journey.

It is a good one and kind of makes me want to have written one like it myself, it is
that good a read and resource. Not only that, I use it all the time with all types of clients, and ask each to purchase at least one copy for their reference and use.
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Was this review helpful to you?
Most Recent Customer Reviews
5.0 out of 5 stars It's the Real Thing
Fundamentally, this is one of the most detailed descriptions in English of the Toyota Production System's intensive kaizen workshop approach to accelerated improvement - its... Read more
Published 21 months ago by PeopleHow
5.0 out of 5 stars A Foundational Reference for Lean Practitioners
If you are involved in championing the transformation of a company to a culture based on the pursuit of operational excellence, this book is for you. Read more
Published on March 29, 2011 by Kyle Hanson
1.0 out of 5 stars FAKE reviews
Of the 10 reviews listed here, only 20% of the reviewers actually purchased the book from Amazon. Further, only 20% of the reviewers had reviewed another purchase on Amazon. Read more
Published on March 20, 2011 by med student
5.0 out of 5 stars Kaizen Events and More!
Mark Hamel's "Kaizen Event Fieldbook" is an excellent addition to the library of Lean literature. Don't let the title fool you though, there is more to this book than just the... Read more
Published on November 30, 2010 by Brian R. Buck
5.0 out of 5 stars Excellent "How To"
Mark Hamel has created the most comprehensive fieldbook on how to grow a company's Lean initiatives from simple disconnected tools based events to a comprehensive stategy on how to... Read more
Published on October 17, 2010 by Steven F. Ungvari
5.0 out of 5 stars Must for lean practitioners
This book is unique in that it covers the nuts and bolts of conducting kaizen events across the spectrum - from strategy of areas to target, pre-event planning, conducting the... Read more
Published on August 6, 2010 by Chris Waldorf
5.0 out of 5 stars Great Resource
An informative and practical resource guide that provides both step-by-step instruction and learning. Read more
Published on April 12, 2010 by Tom Fairbank
5.0 out of 5 stars You can't borrow my copy!
There are just a few books in my library that I won't loan out because they are too valuable - this is one of them. Read more
Published on April 7, 2010 by Michael Oconnor
5.0 out of 5 stars Kaizen Event Fieldbook
At Last an "All Encompassing" book that lives up to its name! The added Gemba Tales are a bonus that reflects "Real Life" trials and tribulations that we can all relate to as we... Read more
Published on January 28, 2010 by Jerry Czubinski
5.0 out of 5 stars Great tool!
I would define this Fieldbook as a great tool to get the best productivity out of Kaizen time, Mark does a great job on describing what to do not only during but also after the... Read more
Published on December 16, 2009 by PATRICIO HERNANDEZ
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