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Kaizen for Quick Changeover: Going Beyond SMED [Hardcover]

Keisuke Arai (Author), Kenichi Sekine (Author)
2.0 out of 5 stars  See all reviews (1 customer review)


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Book Description

September 1, 1992 0915299380 978-0915299386 1

Changeovers in 3 minutes or less! That is the result of the process described in this book. Picking up where Dr. Shingo's Single Minute Exchange of Die left off, it streamlines the process even further to reduce changeover time and cut staffing requirements in half simultaneously!

The book describes how to achieve quick changeover in virtually any type of production environment with:

  • A succinct 8-step process for setup improvement.
  • 9 basic principles for eliminating changeover waste.

The book first outlines the tactical principles for improving the three phases of the changeover procedure. Next you'll learn how to improve changeover on a processing line. All of the ideas presented are based on kaizen improvements that require very little, if any, expenditure. Process razing and the implementation of one-piece flow are also examined as means for eliminating wasteful transportation and searching.


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Editorial Reviews

Review

A goldmine of great ideas for improving changeovers. The authors explain the ideas they have helped improvement teams implement at a variety of factories. Their ideas are generously displayed with more than 200 figures, photos, and tables.



Robert K. Hall, Manager Time-Based Strategy, American National Can Co. 06/01/04

Close to the ground, real-life examples of continuous improvement techniques that relate to virtually any type of production environment.

Language Notes

Text: English (translation)
Original Language: Japanese

Product Details

  • Hardcover: 320 pages
  • Publisher: Productivity Press; 1 edition (September 1, 1992)
  • Language: English
  • ISBN-10: 0915299380
  • ISBN-13: 978-0915299386
  • Product Dimensions: 11.1 x 8.7 x 0.9 inches
  • Shipping Weight: 2.5 pounds
  • Average Customer Review: 2.0 out of 5 stars  See all reviews (1 customer review)
  • Amazon Best Sellers Rank: #2,002,731 in Books (See Top 100 in Books)

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5 of 5 people found the following review helpful:
2.0 out of 5 stars Unfortunately this is not a very helpful book, October 11, 2003
By 
Michael J Leahy (Santa Rosa, CA United States) - See all my reviews
This review is from: Kaizen for Quick Changeover: Going Beyond SMED (Hardcover)
I had hoped that this would be an extension of Shigeo Shingo's "A Revolution in Manufacturing: The SMED System," but unfortunately it is not really helpful. The writing is convoluted. The translation could be better. I didn't find anything in this book that wasn't explained much more clearly in Shingo's book.
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