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Lean Manufacturing: A Plant Floor Guide [Hardcover]

David Stewart (Author), Charles Robinson (Author), John Allen (Author)
4.8 out of 5 stars  See all reviews (5 customer reviews)

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Book Description

September 7, 2001 0872635252 978-0872635258
Written by the prominent consulting firm, Total Systems Development, Inc. (TSD), Lean Manufacturing: A Plant Floor Guide is a complete inventory of the elements needed for successful implementation. It provides an overview and a specific rationale for your initiative. It is an easy-to-digest reference to aspects of lean that you may not have known about. It's a virtual toolbox of information that can be readily put to use on the plant floor.

Internationally renowned editors John Allen, Charles Robinson, and David Stewart take readers on a comprehensive, 'street-level' journey through lean implementation, from the seven wastes and flow processes to developing a business case, using lean tools, and applying readers' newfound knowledge at greenfield and brownfield sites. Specific chapters on mapping the value stream, policy deployment, the five-phase implementation process, and problem-solving crystallize concepts with a pragmatic treatment. In addition, the brownfield implementation chapter is a must.


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Editorial Reviews

About the Author

Editors John Allen and Charles Robinson are internationally recognized as premier authorities on lean manufacturing, and David Stewart is a doctor of clinical psychology and an expert in change management during lean implementations.

Product Details

  • Hardcover: 528 pages
  • Publisher: American Technical Publishers* (September 7, 2001)
  • Language: English
  • ISBN-10: 0872635252
  • ISBN-13: 978-0872635258
  • Product Dimensions: 9.2 x 6.2 x 1.2 inches
  • Shipping Weight: 1.8 pounds (View shipping rates and policies)
  • Average Customer Review: 4.8 out of 5 stars  See all reviews (5 customer reviews)
  • Amazon Best Sellers Rank: #1,096,838 in Books (See Top 100 in Books)

 

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Average Customer Review
4.8 out of 5 stars (5 customer reviews)
 
 
 
 
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22 of 23 people found the following review helpful:
4.0 out of 5 stars A user looks at the guide after implementing Lean, October 4, 2001
This review is from: Lean Manufacturing: A Plant Floor Guide (Hardcover)
This book is written in a lean manner. It is simple, common and easy to read. It describes ordinary things and ideas very clearly and with one purpose. This book provides all the roadmap, tools and insight needed to allow plants to achieve excellence. The authors take great pains to address common failures issues. They provide a single source handbook that any plant can understand and use, a source with example metrics and tools, with logic and simple ideas to prevent and overcome the daily issues faced by the team that implements Lean.

This is not a book that deals much about soft issues. It is not a fuzzy warm feeling book about the people side, nor is it a motivational "you can do it" book. It is a frank easy to read book about simple steps and simple ideas that make plants great. It explains the people issues and the fact that unless working teams make the decisions and changes Lean will not happen. It is a long book, more of handbook length, but much easier to read.

Lean Manufacturing: A Plant Floor Guide fills the space between a detailed "How To" text and an overview. It provides coverage of every key issue in moving to Lean Manufacturing, offering rationale, plans and encouragement.

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5 of 6 people found the following review helpful:
5.0 out of 5 stars A great reference!, October 3, 2001
By 
george scamby (philadelphia, pa. USA) - See all my reviews
This review is from: Lean Manufacturing: A Plant Floor Guide (Hardcover)
From understanding your customers needs, metrics, building a solid business case and launching a methodical process, this book has all the tools necessary for a sound lean transition.
Perhaps most importantly, it offers reliable advice on overcoming resistance and building an effective team.
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5.0 out of 5 stars "An excellent, comprehensive reference guide to understanding, deploying, and sustaining a lean operation.", March 13, 2010
This review is from: Lean Manufacturing: A Plant Floor Guide (Hardcover)
I highly recommend it to managers, practitioners, and front-line workers. Easy to follow and understand. The maturity matrix at the end is a great finishing point that motivates you to continue with your own operation!
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