The Machine That Changed the World : The Story of Lean Production (Paperback)

~ (Author), Daniel T. Jones (Author), Daniel Roos (Author) "On a sunny afternoon in the fall of 1984, we stood on the granite front steps of the Massachusetts Institute of Technology and pondered the..." (more)
Key Phrases: assembly plant survey, assembler firms, lean producers, North America, United States, General Motors (more...)

Editorial Reviews

Review

"The best current book on the changes reshaping manufacturing and the most readable." -- -- Business Week

"The fundamentals of this system are applicable to every industry across the globe...[and] will have a profound impact on human societyit will truly change the world." -- New York Times Magazine

Product Description

Based on the Massachusetts Institute of Technology's five-million-dollar, five-year study on the future of the automobile, a groundbreaking analysis of the worldwide move from mass production to lean production.

Japanese companies are sweeping the world, and the Japanese auto industry soars above the competition. Drawing on their in-depth study of the practices of ninety auto assembly plants in seventeen countries and their interviews with individual employees, scholars, and union and government officials, the authors of this compelling study uncover the specific manufacturing techniques behind Japan's success and show how Western industry can implement these innovative methods. The Machine That Changed the World tells the fascinating story of "lean production," a manufacturing system that results in a better, more cost-efficient product, higher productivity, and greater customer loyalty. The hallmarks of lean production are teamwork, communication, and efficient use of resources. And the results are remarkable: cars with one-third the defects, built in half the factory space, using half the man-hours. The Machine That Changed the World explains in concrete terms what lean production is, how it really works, and--as it inevitably spreads beyond the auto industry--its significant global impact.

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Product Details

• Paperback: 336 pages
• Publisher: Harper Perennial (November 1991)
• Language: English
• ISBN-10: 0060974176
• ISBN-13: 978-0060974176
• Product Dimensions: 7.9 x 5.2 x 0.9 inches
• Shipping Weight: 4.8 ounces
• Average Customer Review: 4.1 out of 5 stars  See all reviews (31 customer reviews)
• Amazon.com Sales Rank: #40,648 in Books (See Bestsellers in Books)

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Customer Reviews

Most Helpful Customer Reviews

45 of 50 people found the following review helpful:

5.0 out of 5 stars Excellent Business Book, February 21, 2000

By	J. G. Heiser (Sunninghill, Berks) - See all my reviews (REAL NAME)

I read this book while working for a major software firm--it was fascinating to me that Toyota could update their automobiles faster than we could bring out a new operating system.

This study of the world automotive industry by a group of MIT academics reaches the radical conclusion that the much vaunted Mercedes technicians are actually a throwback to the pre-industrial age, while Toyota is far ahead in costs and quality by building the automobiles correctly the first time. The lesson that it cost more to fix it than to build it correctly should be applicable to a lot of industries--not just manufacturing. The description of the marketing information system that Toyota uses was very enlightening. They involve the entire company in generating marketing feedback. Even dealer sales staff spend time working on the new product teams. Trust me, very few high-tech firms methodically collect feedback from their customers, and none have a system this comprehensive.

This is not just a book about lean production--this is guidance in understanding how your business operates and delivering good products that your customers want.

34 of 37 people found the following review helpful:

5.0 out of 5 stars The world has changed, December 28, 2001

By	B.Sudhakar Shenoy (India) - See all my reviews (REAL NAME)

This book is a classic on the advantages of being lean - Product Design, Manufacturing, Supply Chain Management - the entire gamut from concept to delivery in the Automobile industry.

What Ford's mass production did to craft production and its profound effects on the developed economies in the first half of the last century is an old but interesting story. With the advent of Ford's manufacturing techniques, there was a consolidation in the Auto industry. Within a couple of decades the number of automobile manufacturers fell from over a hundred to less than twenty and the big three cornering over ninety percent of the market share. Detroit became the center of pilgrimage for the rest of the world trying to emulate and replicate this success story in other continents.

Silently, the Japanese led by Toyota were working on a different concept of putting the automobile in the hands of the customer, at better quality, lesser costs, shorter development times and with the ability to offer a wider choice. The statistics collected from these "lean systems" is mind boggling. The competitive advantage that Japan enjoyed over the American system was neither due to lower wages in Japan nor due to higher levels of automation as widely believed. It was primarily the lean machine that was conquering the mass machine.

This book is based on the research done in the 1980's and published around 1990. The authors while acclaiming lean manufacturing as the panacea for the ills of manufacturing systems globally had at the time of the research and the publication of this work, probably ignored the next major change that would sweep across continents. Cars ride on highways, but today's businesses are quickly shifting gear and using a super fast highway for collaborating and for managing their global presence. Thanks to the Internet, the economics of information is transforming the economics of things. Dell is probably a good example of the new business model that could not have been imagined in the 80's. The tearing down of artificial walls across countries and continents also happened in the last decade.

We are badly in need of a repeat research study of the kind done in this book, in the face of the new realities. Global companies run by global citizens serving a global market and using a global currency will probably happen sooner than we expect.

19 of 21 people found the following review helpful:

3.0 out of 5 stars Don't "Machine" - try "Lean" instead, January 2, 2003

By	Jim (Pittsford, NY USA) - See all my reviews

If you are just starting out learning about Lean Manufacturing, and you only have time to read one book, "The Machine that Changed the World" is an historically important book but "Lean Thinking" is the one that actually gets you started toward implementation. It's one of those rare occasions where the sequel was better than the original.