Manufacturing Processes for Engineering Materials (5th Edition) [Hardcover]

Serope Kalpakjian (Author), Steven Schmid (Author)

Book Description

ISBN-10: 0132272717 | ISBN-13: 978-0132272711 | Publication Date: July 27, 2007 | Edition: 5

Well organized and clearly written, this book uses a sound analytical approach to explain manufacturing processes; it enables the reader to understand and appreciate the complex interrelationships between the diverse topics in this field. The book carefully presents the fundamentals of materials processing along with their relevant applications, so that the reader can clearly assess the capabilities, limitations, and potentials of manufacturing processes and their competitive aspects. Using real-world examples and well-wrought graphics, this book covers a multitude of topics, including the mechanical behavior of materials; the structure and manufacturing properties of metals; surfaces, dimensional characteristics, inspection, and quality assurance; metal-casting processes including heat treatment; bulk deformation processes; sheet-metal forming processes; material removal processes; polymers, reinforced plastics, rapid prototyping and rapid tooling; metal powders, ceramics, glasses, composites, and superconductors; joining and fastening processes; microelectronic and micromechanical devices; automation; computer-integrated systems; and product design. For manufacturing engineers, metallurgists, industrial designers, material handlers, product designers, and quality assurance managers.

Editorial Reviews

From the Back Cover

Manufacturing Processes for Engineering Materials

 

Fifth Edition

 

Serope Kalpakjian and Steven R. Schmid

 

 

 

This new edition of Manufacturing Processes for Engineering Materials continues its tradition of balanced and comprehensive coverage of relevant engineering fundamentals, mathematical analysis, and traditional as well as advanced applications of manufacturing processes and operations.  Updated and thoroughly edited for improved readability and clarity, this book is written mainly for students in mechanical, industrial, and metallurgical and materials engineering programs. The text continually emphasizes the important interactions among a wide variety of technical disciplines and the economics of manufacturing operations in an increasingly competitive global marketplace. 

 

New and expanded topics in this edition include: 

§         Communications networks

§         Design considerations in manufacturing

§         Fabrication of micromechanical and microelectromechanical devices

§         Holonic manufacturing systems

§         Incremental forming

§         Life-cycle engineering and sustainable manufacturing

§         Mechanics of polymer processing

§         Micromachining

§         Nanomanufacturing and nanomaterials

§         Rapid prototyping and rapid tooling

§         Taguchi methods

§         Web sites for information relevant to manufacturing

 

Numerous figures have been added or improved for enhanced graphic impact, the number of questions and problems has been increased by about twenty percent and answers to selected problems are provided, and the Bibliography at the end of each chapter has been thoroughly updated. The text now has a larger number of cross-references throughout to give students a perspective of the often complex interrelationships among materials, product design, and manufacturing processes and operations, and the numerous technical and economic factors involved in their selection.

About the Author

Serope Kalpakjian taught and conducted research at the Illinois Institute of Technology for 38 years prior to his retirement in 2001 as professor emeritus of mechanical and materials engineering. After graduating from Robert College (high honors), Harvard University, and the Massachusetts Institute of Technology, he joined Cincinnati Milacron, where he was a research supervisor in advanced metal-forming processes. He is the author of numerous technical papers and several articles in handbooks and encyclopedias and has edited various conference proceedings. In addition, Professor Kalpakjian has served on the editorial bards of several journals and the Encyclopedia Americana and is the coauthor of Lubricants and Lubrication in Metalworking Operations. Both first editions of his textbooks, Manufacturing Processes for Engineering Materials and Manufacturing Engineering and Technology, have received the M. Eugene Merchant Manufacturing Textbook Award. He is a Life Fellow of the ASME, Fellow of the SME, Fellow and Life Member of ASM International, emeritus member of CIRP (International Institution for Production Engineering Research), and a founding member and past president of NAMRI/SME.

Among the awards Professor Kalpakjian has received are the Forging Industry Educational and Research Foundation Best Paper Award (1966), an Excellence in Teaching Award from IIT (1970), the Centennial Medallion from the ASME (1980), the International Education Award from the SME (1989), a Person of the Millennium Award from IIT (1999), and the Albert Easton White Distinguished Teacher Award from ASM International (2000). SME named the Outstanding Young Manufacturing Engineer Award after Professor Kalpakjian for the year 2002.

Steven R. Schmid is an associate professor with the Department of Aerospace and Mechanical Engineering, University of Notre Dame, where he teaches and performs research in the general areas of manufacturing, machine design, and tribology. As the director of the Manufacturing Tribology Laboratory at the university, he oversees industry- and government-funded research on a variety of manufacturing topics, including tribological issues in rolling, forging and sheet-metal forming, polymer processing, medical-device design and manufacture, and nanomechanics.

He received the B.S. degree in mechanical engineering from the Illinois Institute of Technology (with honors) and M.S. and Ph.D. degrees, both in mechanical engineering, from Northwestern University. He has received numerous awards, including the John T Parsons Award from the SME (2000), the Newkirk Award from the ASME (2000), and the Kaneb Center Teaching Award (2000). He is the recipient of a National Science Foundation CAREERS Award (1996) and an ALCOA Foundation Award (1994). Dr. Schmid is the author of over 50 technical papers; has edited three conference proceedings; has coauthored two books, Fundamentals o f Machine Elements and Manufacturing Engineering and Tecbnology; and has contributed two chapters to the CRC Handbook of Modern Tribology. He serves on the Tribology Division Executive Committee of the ASME, is an associate editor of the Journal o f Manufacturing Science and Engineering, and is a registered professional engineer and certified manufacturing engineer.

--This text refers to an out of print or unavailable edition of this title.

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Product Details

• Hardcover: 1040 pages
• Publisher: Prentice Hall; 5 edition (July 27, 2007)
• Language: English
• ISBN-10: 0132272717
• ISBN-13: 978-0132272711
• Product Dimensions: 10.1 x 8.2 x 1.7 inches
• Shipping Weight: 4.4 pounds (View shipping rates and policies)
• Average Customer Review: 4.0 out of 5 stars  See all reviews (9 customer reviews)
• Amazon Best Sellers Rank: #23,680 in Books (See Top 100 in Books)

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Customer Reviews

Most Helpful Customer Reviews

10 of 12 people found the following review helpful:

3.0 out of 5 stars Oversimplified, April 25, 2001

By 

cmpst52 "cmpst52" (Denton, NC United States) - See all my reviews

This review is from: Manufacturing Processes for Engineering Materials (3rd Edition) (Hardcover)

The emphasis of this book seems to be more on the basic mechanics of the different processes it describes. That's fine, and important to understand manufacturing, but...

BUT, he gives very little attention to how the material being processed responds to the processing. Without a better understanding of the microstructural effects -- and ensuing DEfects -- it may be too hard to troubleshoot the processes described in this book.

My professor was flipping through the early chapters of this book (where the materials issues are presented) and declared them "cheesy."

So, to sum up: this good book becomes great by combining it with other books/courses/professors/etc that will interject materials issues into this books discussion of the mechanical issues.

2 of 2 people found the following review helpful:

4.0 out of 5 stars Incredible content, poor binder quality, August 14, 2009

By 

A. Hilber "Engineeringstudent" - See all my reviews
(REAL NAME)   

This review is from: Manufacturing Processes for Engineering Materials (5th Edition) (Hardcover)

I have not had a chance to really delve into the content. But paging through the book, I am very excited to go deeper. The book seems to touch on almost all mfg processes, even addressing material behavior, metallurgy, tribology, and some other wide ranging subjects that affect manufacturing.

That being said, I bought this book "new" from Amazon and it has several gouges on the front and back cover. Also the back cover hinge looks like someone took a knife to it so that there's only the inside glued paper that's holding the hard cardboard onto the book. Never seen anything like this from Amazon.

5.0 out of 5 stars AWESOME AWESOME AWESOME, March 13, 2011

By 

skaterjosh - See all my reviews

Amazon Verified Purchase

This review is from: Manufacturing Processes for Engineering Materials (5th Edition) (Hardcover)

Being a junior mechanical engineering student, this text is whats used for the lecture. I use this textbook a lot and it is very helpful: all of the processes are well explained, why they should/should not be used in situations. Also this book makes a good effort to take the raw material and mix with facts beyond just when to use a process to get you actually interested in manufacturing. For example how investment casting (aka lost wax process) allowed people to create intricate statues.

Every week a quiz was given and studying for an hour with the book an notes helped me ace it every time.

**This semester I had expected that manufacturing would be the driest class; in fact this is one of the classes that I most enjoyed. I'm sure it was partly due because of my professor but this book certainly didn't hurt.