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New Shop Floor Management: Empowering People for Continuous Improvement
 
 
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New Shop Floor Management: Empowering People for Continuous Improvement [Hardcover]

Kiyoshi Suzaki (Author)
4.3 out of 5 stars  See all reviews (7 customer reviews)


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Book Description

February 28, 1993
In this first comprehensive departure from the time-and-motion dictums of Frederick Taylor's "Shop Management" that have influenced management practices for most of this century, Kiyoshi Suzaki offers a framework for successfully conducting business at its most crucial point-the shop floor. Drawing on the principles of holistic management, where organizational boundaries are smashed and co-destiny is created, Suzaki demonstrates how modern shop floor management techniques -- focusing maximum energy on the front line -- can lead to dramatic improvements in productivity and valueadded-to-services.

The role of management today, Suzaki argues, is to eliminate its own responsibilities by thinking of the organization from the "genba, " or shop floor, point of view. In this challenge, Suzaki claims, organizations need to collect the wisdom of people by practicing "Glass Wall Management," where organizations become transparent, enabling employees to contribute maximum creativity as opposed to blocking their potential with what he calls "Brick Wall Management." Further, to empower individuals to selfmanage their work and satisfy their customers, Suzaki asserts that they all should learn to manage their own "mini-company," where everybody is considered president of his or her area of responsibility.

Front-line supervisors, Suzaki shows, must develop a mission and goals and share them both up and downstream. He cites examples of the "shop floor point of view" -- McDonald's Corporation's legal staff learning how to sell hamburgers and fix milkshake machines; Honda's human resource staff training on the assembly line -- that narrow the gap between top management and the shop floor. By upgrading people's skills, focusing on empowerment, and streamlining processes, Suzaki illustrates that an organization will realize concrete improvements in quality, cost, delivery, safety, morale, and ultimately, its competitive position.



Editorial Reviews

Review

John D. Robechek Senior Vice President, Toledo Scale This book provides a comprehensive review of the basic principles employed in creating a world class organization. -- Review

About the Author

Kiyoshi Suzaki, president of Suzaki & Company, is an internationally recognized consultant and educator on manufacturing competitiveness, having worked with hundreds of companies in over 20 nations around the world. He is the author of The New Manufacturing Challenge (The Free Press, 1987).

Product Details

  • Hardcover: 462 pages
  • Publisher: Free Press (February 28, 1993)
  • Language: English
  • ISBN-10: 0029322650
  • ISBN-13: 978-0029322659
  • Product Dimensions: 9.4 x 6.2 x 1.2 inches
  • Shipping Weight: 1.6 pounds
  • Average Customer Review: 4.3 out of 5 stars  See all reviews (7 customer reviews)
  • Amazon Best Sellers Rank: #1,020,502 in Books (See Top 100 in Books)

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Customer Reviews

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Average Customer Review
4.3 out of 5 stars (7 customer reviews)
 
 
 
 
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Most Helpful Customer Reviews

12 of 12 people found the following review helpful:
5.0 out of 5 stars Book has stood the test of time, December 8, 2000
By 
Stephen M Theobald (Cincinnati, OH United States) - See all my reviews
This review is from: New Shop Floor Management: Empowering People for Continuous Improvement (Hardcover)
I had a copy of this book for years and lost it recently. Although I remember so much of it by heart I bought another copy as it is one of the most timeless, relevant and clearly written books on deploying visual production controls. I thought that was testimony enough to the value of the book.
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2 of 2 people found the following review helpful:
5.0 out of 5 stars A lot of lean wisdom, April 19, 2009
By 
This review is from: New Shop Floor Management: Empowering People for Continuous Improvement (Hardcover)

This book covers many of the philosophical underpinnings of lean and describes how to establish lean in a company. While it was first published in 1993 (and received many excellent reviews at the time), I found there to be a lot of timeless wisdom in the book. This is even after I have read three of the Liker books and numerous other lean books. Mr. Suzaki puts things in a way that is both straightforward and deep.

Whether you have already read a number of lean books or are just starting off, this book provides excellent direction and food for thought.
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2 of 2 people found the following review helpful:
5.0 out of 5 stars A must for all students of Lean, December 24, 2008
By 
Kenneth Friesen (Calgary, Alberta Canada) - See all my reviews
(REAL NAME)   
This review is from: New Shop Floor Management: Empowering People for Continuous Improvement (Hardcover)
With at least 25 Lean and TOC books under my belt and over 4 years of experience in taking my own company Lean. This book is another level up in bringing solutions for long term sustainability of Lean company's.
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Inside This Book (learn more)
First Sentence:
In this chapter, we will try to understand the characteristics of today's business environment which have a significant impact on all of us. Read the first page
Key Phrases - Statistically Improbable Phrases (SIPs): (learn more)
glass wall management, line stop concept, new shop floor management, presidential audit, black box management, team improvement activities, production control board, small group improvement activities, sharing rally, practicing standards, behavioral change model, shop floor activities, shop floor people, utilizing people, total optimization, total creativity, management support system, suggestion program, skill matrix, relationship chart
Key Phrases - Capitalized Phrases (CAPs): (learn more)
Courtesy Matsushita, Soichiro Honda, Courtesy Fireplace Manufacturers, Konosuke Matsushita, United States, Kiyoshi Suzaki, Acquiring Problem-Solving Skills, Morale Attendance, Promotion Stage, Courtesy Grand Rapids Spring, Expansion Stage, Honda Motor Company, One Story, Stabilization Stage, Type Defect
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