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Plant Design For Safety: A User-Friendly Approach
 
 
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Plant Design For Safety: A User-Friendly Approach [Hardcover]

Trevor A. Kletz (Author), A. Kletz Trevor (Author)
5.0 out of 5 stars  See all reviews (2 customer reviews)


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Hardcover --  
There is a newer edition of this item:
Process Plants: A Handbook for Inherently Safer Design, Second Edition Process Plants: A Handbook for Inherently Safer Design, Second Edition
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Book Description

1560320680 978-1560320685 November 1, 1990 1
This book examines current practices in chemical plants and also suggests ways for improvement. It is based on "Cheaper, Safer Plants or Health and Safety at Work - Notes on inherently Safer and Simpler Plants", published in 1984, but has been updated and augmented with other ways of making plants more "user friendly". This book is also essential reading for students and senior managers because it encourages the design of plants that can tolerate human error or equipment failure without serious effects on safety, output and efficiency.

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About the Author

Dalhousie University, Canada --This text refers to an out of print or unavailable edition of this title.

Product Details

  • Hardcover: 210 pages
  • Publisher: Taylor & Francis; 1 edition (November 1, 1990)
  • Language: English
  • ISBN-10: 1560320680
  • ISBN-13: 978-1560320685
  • Product Dimensions: 9.3 x 6.3 x 0.7 inches
  • Shipping Weight: 15.8 ounces
  • Average Customer Review: 5.0 out of 5 stars  See all reviews (2 customer reviews)
  • Amazon Best Sellers Rank: #3,441,792 in Books (See Top 100 in Books)

More About the Author

After graduating in chemistry at Liverpool University in 1944 Trevor Kletz joined Imperial Chemical Industries (ICI) and spent eight years in research, sixteen in production management and the last fourteen as safety adviser to the Petrochemicals Division. In 1978 he was appointed an Industrial (part-time) Professor at Loughborough University, UK. On retiring from ICI in 1982 he joined the University full-time; in 1986 he became a visiting fellow and is now a visiting professor, and also an adjunct professor at the Mary Kay O'Connor Process Safety Center at Texas A&M University.
He has written ten books and many papers on loss prevention and process safety and the 5th edition of his best-selling book, What Went Wrong?, was published in 2009. He is a Fellow of the Royal Academy of Engineering, the Institution of Chemical Engineers, the Royal Society of Chemistry (all UK) and the American Institute of Chemical Engineers. He was appointed an Officer of the Order of the British Empire (OBE) in 1997.

 

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2 of 2 people found the following review helpful:
5.0 out of 5 stars Should be on every ChE's bookshelf!, October 13, 2007
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Trevor Kletz's book is a summary of a lifetime of lectures on the subject of process safety. It is a fascinating collection of observations and ideas distilled from his many books on the subject. I always prefer material that has gone through the fire, which has served as presentation material for courses and training. He has a clear message, which is defined succinctly in the appendix of the book: "An atlas of safety thinking." Here, he defines the four guiding principles explained throughout the book: 1) intensification; 2) substitution; 3) attenuation; 4) and, simplification. For example, attenuation can be explained by saying if you can't eliminate the risk, maybe you can reduce it by changing the physical conditions: e.g. lower the temperature or pressure.

There are numerous examples in this small book. I found the paragraphs on nitroglycerine amusing. He described how operators worked with huge batches of material on one-legged stools to keep their attention keen. You'll have to read the book yourself on how they improved the process. Today, making nitroglycerine is probably the safest process in the munitions industry because inertia equates with mortality.

Trevor (I've emailed him a couple of times) comments frequently about inertia to change. He asks clearly why the oil industry and others continue to use large distillation columns without considering Higee distillation. Higee columns are much smaller making inventories of flammable chemicals small as well. Trevor's comments are well-supported; they remind me of an earlier innovator in business philosophy, another man I deeply admire: W. Edward Demming. Some of you may know him as the founder of modern quality science. He quickly realized that applying statistics to production lines did little to enhancing quality. Teaching the engineers did little to improve products. They were well aware of problems. Changing the mindset of managers is necessary. And, so it is in chemical engineering. We must look to new ideas if we are to reduce costs, shrink our carbon footprint, and cut environmental damage. Our major competitors, Europe and the Chinese are already thinking this way, don't you think it is time for us? Trevor reports that the Chinese are working on their version of Hi-Gee. Shouldn't we be working on ours?

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5.0 out of 5 stars good intro, June 1, 2003
I think some explanations are needed on its title. According to the preface, the book was first published under the name of

* Cheaper, Safer Plants or Wealth and Safety at Work(1985)

and extended to the new title

* Plant Design for Safety - A User-Friendly Approach(1991)

and 70% expanded to the latest title

* Process Plants: A Handbook for Inherently Safer Design(1998).

The Aamzon's title may not be updated, but I got the latest one. It's slim(about 200 pages) and very readable.

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Inside This Book (learn more)
First Sentence:
In all industries errors by operators and maintenance workers and equipment failures are recognized as major causes of accidents, and much thought has been given to ways of reducing them or minimizing their consequences. Read the first page
Key Phrases - Statistically Improbable Phrases (SIPs): (learn more)
friendlier design, friendlier plants, preventing major chemical accidents, flowsheet output, flowsheet stage, conventional hazop, inherently safer design, safer plants, simpler plants, fiber gaskets, hazardous raw materials, friendly plants, improving mixing, flare system, modification chains, friendly equipment, oxidation plants, runaway reaction, inherent safety, steam drum, leak rate, vapor space, process intensification
Key Phrases - Capitalized Phrases (CAPs): (learn more)
Institution of Chemical Engineers, New York, American Institute of Chemical Engineers, Symposium Series, Plant Oper, United Kingdom, Hydrocarbon Process, United States, Loss Prev
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