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The Machine That Changed the World : The Story of Lean Production
 
 
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The Machine That Changed the World : The Story of Lean Production [Paperback]

James P. Womack (Author), Daniel T. Jones (Author), Daniel Roos (Author)
4.2 out of 5 stars  See all reviews (32 customer reviews)


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Book Description

November 1991

Based on the Massachusetts Institute of Technology's five-million-dollar, five-year study on the future of the automobile, a groundbreaking analysis of the worldwide move from mass production to lean production.

Japanese companies are sweeping the world, and the Japanese auto industry soars above the competition. Drawing on their in-depth study of the practices of ninety auto assembly plants in seventeen countries and their interviews with individual employees, scholars, and union and government officials, the authors of this compelling study uncover the specific manufacturing techniques behind Japan's success and show how Western industry can implement these innovative methods. The Machine That Changed the World tells the fascinating story of "lean production," a manufacturing system that results in a better, more cost-efficient product, higher productivity, and greater customer loyalty. The hallmarks of lean production are teamwork, communication, and efficient use of resources. And the results are remarkable: cars with one-third the defects, built in half the factory space, using half the man-hours. The Machine That Changed the World explains in concrete terms what lean production is, how it really works, and--as it inevitably spreads beyond the auto industry--its significant global impact.



Editorial Reviews

Review

"The best current book on the changes reshaping manufacturing and the most readable." -- -- Business Week

"The fundamentals of this system are applicable to every industry across the globe...[and] will have a profound impact on human societyit will truly change the world." -- New York Times Magazine

About the Author


Daniel Roos, Ph.D., is director of the International Motor Vehicle Program at MIT. James P. Womack, Ph.D., is the research director of the program, and Daniel T. Jones is the program's European research director.

Product Details

  • Paperback: 323 pages
  • Publisher: Harper Perennial (November 1991)
  • Language: English
  • ISBN-10: 0060974176
  • ISBN-13: 978-0060974176
  • Product Dimensions: 7.9 x 5.2 x 1 inches
  • Shipping Weight: 1.2 pounds
  • Average Customer Review: 4.2 out of 5 stars  See all reviews (32 customer reviews)
  • Amazon Best Sellers Rank: #18,444 in Books (See Top 100 in Books)

Customer Reviews

Most Helpful Customer Reviews
48 of 53 people found the following review helpful
Excellent Business Book February 21, 2000
Format:Paperback
I read this book while working for a major software firm--it was fascinating to me that Toyota could update their automobiles faster than we could bring out a new operating system.

This study of the world automotive industry by a group of MIT academics reaches the radical conclusion that the much vaunted Mercedes technicians are actually a throwback to the pre-industrial age, while Toyota is far ahead in costs and quality by building the automobiles correctly the first time. The lesson that it cost more to fix it than to build it correctly should be applicable to a lot of industries--not just manufacturing. The description of the marketing information system that Toyota uses was very enlightening. They involve the entire company in generating marketing feedback. Even dealer sales staff spend time working on the new product teams. Trust me, very few high-tech firms methodically collect feedback from their customers, and none have a system this comprehensive.

This is not just a book about lean production--this is guidance in understanding how your business operates and delivering good products that your customers want.

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18 of 20 people found the following review helpful
By A Customer
Format:Paperback
If you are just starting out learning about Lean Manufacturing, and you only have time to read one book, "The Machine that Changed the World" is an historically important book but "Lean Thinking" is the one that actually gets you started toward implementation. It's one of those rare occasions where the sequel was better than the original.
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9 of 10 people found the following review helpful
By A Customer
Format:Paperback
This book introduces quite a few concepts, but unfortunately all of the examples are from the auto industry. If the reader can overcome this, and think of how the information would apply to their own industry, the book is of great value. The author's view of the future of the auto industry is quite interesting. I personally believe most cars will be bought over the Net as people generally hate dealing with car dealerships.

Good book, but if you're truly interested in this subject read Lean Thinking instead (same authors, better examples although many are also auto industry based).

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Most Recent Customer Reviews
Great book, lessons still current
This book opened my eyes to why we (the US) lost our lead in manufacturing. I have been handing these out as gifts to people - it was that good. Read more
Published 4 months ago by John K
Congress should have read this book
Wow. These guys in 1990 predicted the bailout of GM and Chrysler of 2009 and said that Ford was not going to be a victim. Read more
Published on February 6, 2010 by MetalRUs
Theory of Constraints
Great book for introduction into lean manufacturing, a must read. This book gets you thinking abou the bottle necks and "Theory of Constraints".
Published on September 6, 2009 by J. Todd Stillwell
The machine that changed the world
For interesting and thought provoking book. The big three, as well as American in general, is reaping that which we failed to grasp 30 years ago - the need for lean and a... Read more
Published on June 22, 2009 by wdj
used books worth the money
I purchsed 6 of these books from different places on Amazon. They said the condition was very good to good. Read more
Published on April 12, 2009 by J. CHUN
The rest of the story
This and other books on Lean and the Toyota Production System, while valuable, present a very one-sided, idealized and incomplete view. Read more
Published on December 6, 2008 by bluesky
Barney Franks should read this book
I first read this books several years ago. Recent events caused me to pick it up again. The author compares Toyota with other American and European car companies. Read more
Published on December 6, 2008 by James M. Cress
Becoming Lean and Mean!
Lean production (now frequently called Lean manufacturing) has melded into several industries here in the United States, but back when this book was written, it was just catching... Read more
Published on June 21, 2008 by C. Clayton
Revolutionary, but boring
This book, though a revolutionary look at manufacturing (especially when it first came out) and specifically automotive manufacturing, is full of useful information, but dry as a... Read more
Published on November 21, 2007 by Cdilullo
Improving the improvements
Lean production started with Henry Ford's car for the masses. Toyota took the old idea of customization combined with mass production to create their mass customization model. Read more
Published on May 19, 2007 by S. Joseph Kennen
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Inside This Book (learn more)
First Sentence:
On a sunny afternoon in the fall of 1984, we stood on the granite front steps of the Massachusetts Institute of Technology and pondered the future. Read the first page
Key Phrases - Statistically Improbable Phrases (SIPs): (learn more)
assembly plant survey, assembler firms, lean producers, classic mass production, lean production, exterior sheet metal, lean design, currency shifts, lean supply, assembly hours, lean approach, volume producers, world auto industry
Key Phrases - Capitalized Phrases (CAPs): (learn more)
North America, United States, General Motors, Henry Ford, Highland Park, Western Europe, World War, Big Three, Trafford Park, World Assembly Plant Survey, Ford Motor Company, Ford of Europe, Toyota City, Alfred Sloan, East Asia, Aston Martin, Eiji Toyoda, United Kingdom, Antony Sheriff, British Leyland, Eastern Europe, John Krafcik, Year Note, Alfa Romeo, Ford's Model
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