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To Forgive Design: Understanding Failure [Hardcover]

Henry Petroski
3.5 out of 5 stars  See all reviews (16 customer reviews)

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Book Description

February 27, 2012 0674065840 978-0674065840

When planes crash, bridges collapse, and automobile gas tanks explode, we are quick to blame poor design. But Henry Petroski says we must look beyond design for causes and corrections. Known for his masterly explanations of engineering successes and failures, Petroski here takes his analysis a step further, to consider the larger context in which accidents occur.

In To Forgive Design he surveys some of the most infamous failures of our time, from the 2007 Minneapolis bridge collapse and the toppling of a massive Shanghai apartment building in 2009 to Boston’s prolonged Big Dig and the 2010 Gulf oil spill. These avoidable disasters reveal the interdependency of people and machines within systems whose complex behavior was undreamt of by their designers, until it was too late. Petroski shows that even the simplest technology is embedded in cultural and socioeconomic constraints, complications, and contradictions.

Failure to imagine the possibility of failure is the most profound mistake engineers can make. Software developers realized this early on and looked outside their young field, to structural engineering, as they sought a historical perspective to help them identify their own potential mistakes. By explaining the interconnectedness of technology and culture and the dangers that can emerge from complexity, Petroski demonstrates that we would all do well to follow their lead.


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Editorial Reviews

Review

[An] authoritative text about the interrelationship between success and failure in the engineering enterprise...Petroski's most gripping passages are his Sherlockian dissections of engineering fiascos and the importance of learning from the vast archive of forensic analyses. (Kirkus Reviews 20120201)

Though his focus here is primarily on bridges, Petroski extends his analysis to include the sinking of the Titanic, the mid-flight explosion of TWA Flight 800, the Challenger tragedy, the Y2K computer programming crisis, and the Deepwater Horizon spill in the Gulf of Mexico. Each has its own unique set of human, mechanical, and engineering failures, and Petroski does a terrific job of identifying and communicating not only what went wrong, but what was learned from the failure and how that knowledge has since been put into practice. Fellow engineers and armchair scientists will get the most out of the book, but even the layman will find Petroski's study to be accessible, informative, and interesting. (Publishers Weekly 20120206)

Petroski follows up his first book, To Engineer Is Human: The Role of Failure in Successful Design, with this examination of human failure. In the previous title, he primarily considered mechanical and structural failures. Here, he looks not only at how people contribute to the failure of engineering designs but also at how analyzing those failures can improve subsequent models. He considers many different types of failures, from several infamous bridge collapses to carefully designed intentional failures, which are engineered specifically to prevent greater failures. In each case, Petroski goes beyond an explanation of the mechanical failure itself to point out how humans created these and other problems through systemic mistakes. (Carla H. Lee Library Journal 20120215)

When a plane crashes or a bridge collapses, faulty engineering is the usual suspect. But in seeking the roots of failure, we should look beyond design, says engineer Henry Petroski. We must probe the political and economic imperatives that shape purposes and use. In this follow-up to his influential To Engineer is Human, Petroski argues that accidents such as the Deepwater Horizon oil spill are the result of faults as much in "human machinery" as in mechanical devices. He praises software developers for learning from structural engineering about how to report and analyze mishaps. (Nature 20120301)

A rewarding read. (Jonathon Keats New Scientist 20120317)

By critically examining the interdependency of people and machines related to bridge collapses, airplane crashes and space shuttle failures, Petroski discovers that understanding failure is the only way to bring successful design and engineering into the future. (Megan Wood Salon 20120325)

Nonengineers needn't worry that the book will be too dense with details; Petroski makes the science easily understandable...[This is] a book that satisfactorily explains why our determination to push the boundaries guarantees both failure and triumph. (James F. Sweeney Cleveland Plain Dealer 20120405)

[A] fascinating and occasionally unnerving history of engineering failures...After reading this book, one might be tempted never to venture across a bridge again. But of course that would miss Petroski's goal: to show how engineers learn from failure and improve their designs...For those who enjoy reading about girders and trusses, To Forgive Design is, yes, riveting...[Petroski] amply shows the wisdom of the proverb that failure is a good teacher. Even a collapsed bridge leads somewhere. (Matt Ridley Wall Street Journal 20120410)

Engineering is interesting when it works, but much more compelling when it doesn't. Petroski may be one of his profession's establishment figures, but his key finding is highly critical: because most engineers don't know much about the history of engineering, complacency and gee-whizz design software is likely to foment a fairly regular incidence of potentially catastrophic structural failures...Much of the information will be of great interest to engineers and designers...The most brilliantly explained engineering failure concerns the ocean-bed blowout involving the Deepwater Horizon oil rig in 2010. Petroski's exposition is immensely detailed and benefits from being linear in its narrative. This section of the book is exemplary in its remorseless exfoliation of the technical and commercial reasons for the incident. (Jay Merrick The Independent 20120519)

Americans are encouraged to believe that failure is not an option, but author Henry Petroski regards it as just about inevitable. A professor of civil engineering and history at Duke University, Petroski began his writing career with To Engineer Is Human: The Role of Failure in Successful Design, an influential work that deals with mechanical and engineering failures. This huge sequel devotes much more attention to the interplay between human beings, machines, buildings and disaster. It's exhaustive, relentless, often exhilarating--and given its technical nature, surprisingly readable...If you're already a bit phobic about flying in a plane, crossing a suspension bridge, or even driving a car, To Forgive Design is probably not for you...Petroski chronicles the story of failure with a measure of affection reminiscent of a biographer of Attila the Hun who develops a grudging fondness for his subject. But whether or not the latter had redeeming qualities, the former surely does: Failure reminds us to avoid the sin of pride. I thoroughly enjoyed To Forgive Design, even down to the gloomy quote from the famously gloomy writer Samuel Beckett: "Ever tried. Ever failed. No matter. Try again. Fail again. Fail better." (Joe Queenan Barron's 20120505)

A book that is at once an absorbing love letter to engineering and a paean to its breakdowns… This book is a litany of failure, including falling concrete in the Big Dig in Boston, the loss of the space shuttles Challenger and Columbia, the rupture of New Orleans levees, collapsing buildings in the Haitian earthquake, the Deepwater Horizon blowout, the sinking of the Titanic, the metal fatigue that doomed 1950s-era de Havilland Comet jets—and swaying, crumpling bridges from Britain to Cambodia… [Readers will encounter] a moving discussion of the responsibility of the engineer to the public and the ways young engineers can be helped to grasp them. (Cornelia Dean New York Times 20120712)

For more than two decades, Petroski has been delighting and educating readers with tales of engineering failures and how they can lead to safer technology...Always technically well informed and gifted with a comfortable, engaging storytelling style, Petroski shows readers how engineering design is a compromise between the ideal of perfect safety and the practicalities of limited resources. The lesson is that engineering makes advances through failure, but only if the lessons that failure teaches are applied to future projects…To Forgive Design succeeds in conveying Petroski's message in a way that can be appreciated by the general reader and put to practical use by engineering students of all levels. (K. D. Stephan Choice 20120801)

To Forgive Design remains a largely accessible, important contribution to the growing library of failure. (Colin Dickey Los Angeles Review of Books 20120803)

Mustering a truly staggering array of examples of past engineering failures, Petroski makes the case that failure is a necessary component of technological development, and that structures, machines and other engineered devices do not exist in isolation, but instead are designed and used within a tangle of competing constraints and unpredictable scenarios...At his best, Petroski is a compelling storyteller, and his recounting of past disasters and near-disasters can be fascinating. In addition to several detailed but well-paced narratives of familiar failures such as the Space Shuttle Challenger explosion, the book contains a great deal of intriguing arcana...Petroski's greatest asset as a writer is his impressive historical erudition. He seems to have an infinite file of meticulously detailed case studies that illustrate his points, and any thought of just how long he must have spent researching inspires mild fear. He has written prolifically for nearly three decades on the topic of failure in engineering, and there is no doubt whatsoever that he knows what he's talking about...I would sincerely recommend To Forgive Design to anyone with a particular interest in historical engineering fiascos. (Colin McSwiggen Literary Review 20121101)

About the Author

Henry Petroski is the Aleksandar S. Vesic Professor of Civil Engineering and Professor of History at Duke University.

Product Details

  • Hardcover: 432 pages
  • Publisher: Belknap Press (February 27, 2012)
  • Language: English
  • ISBN-10: 0674065840
  • ISBN-13: 978-0674065840
  • Product Dimensions: 5.5 x 0.6 x 8.3 inches
  • Shipping Weight: 1.3 pounds (View shipping rates and policies)
  • Average Customer Review: 3.5 out of 5 stars  See all reviews (16 customer reviews)
  • Amazon Best Sellers Rank: #117,325 in Books (See Top 100 in Books)

More About the Author

Henry Petroski is the Aleksandar S. Vesic Professor of Civil Engineering and a professor of history at Duke University. The author of more than a dozen previous books, he lives in Durham, North Carolina, and Arrowsic, Maine.

Customer Reviews

Certainly I was disappointed with this book. Bruce M. Judd  |  2 reviewers made a similar statement
Most Helpful Customer Reviews
30 of 31 people found the following review helpful
2.0 out of 5 stars A Narrative Failure June 3, 2012
Format:Hardcover|Amazon Verified Purchase
Laborious. Tedious. Melodramatic in spots. Dis-ordered. Much irrelevant wandering. Certainly I was disappointed with this book. I bought it on account of a positive review in the Wall Street Journal. This is the 2nd WSJ review that has led me astray - I can't recommend those either.

Perhaps 150 of the 360 content pages would have been eliminated by a competent editor. An entire chapter is devoted to mostly idle chatter about the author's graduate studies and experiences in a lab "known affectionately by the acronym TAM", a vignette of his dissertation advisor, and recountings of coffee klatches. I am an engineer by training, trade, and practice of more than 20 years, with plenty of time spent in labs. I did not develop an attachment to any of them. Another chapter is devoted to a meandering history of "Iron Ring Ceremonies". The first page or so is interesting - I had never heard of them - but little is gained thereafter. And then throughout the text we find such gems as "Success is success, but that is all that it is." Where was the editor?

I was hoping for an organized synopsis of failures of various kinds with details of the believed causes, as well as concise discussions of the non-technical human factors that are involved in almost all of them. It's not here. The narrative is often of the jumbled stream-of-consciousness type, with the author dropping into first person and diverging into all manner of side-topics. We have tortured discussions about bridges, ad infinitum, with revelations such as "Among the most important decisions in designing a new bridge are where to locate it and what kind of bridge to build". Luckily I bought this book. In some cases (e.g. the Columbia break-up and the Hyatt Regency walkways), the important details of the failure mechanism are not even explained. There are no sketches, no drawings, no tables of comparative data, no statistical summaries, and only a few photos - several being portraits of professors and colleagues in lieu of failed components. I have read technical reports on mechanical failures that were better organized and more thorough - and much shorter.

Credit the author with adequate referencing - there are copious footnotes. And there is some good, and to me new, information to be gleaned from this book, but you will need a fairly wide sieve and a tight dust mask - the volume of chaff can be overwhelming.
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12 of 16 people found the following review helpful
5.0 out of 5 stars Failure lessons May 16, 2012
Format:Hardcover
Henry Petroski has rightly established a reputation for bringing to our attention the lessons from many engineering failures and disasters. The latest book on engineering design highlights numerous examples of faulty design from the near and distant past, especially of very large structures such as bridges. He highlights two examples from Victorian England where railway bridges were to test design and materials to the very limits. The early railways in Britain demanded robust bridges owing to the dynamic loads they would have to resist as heavy locomotives and their accompanying trains passed over. One of the first failures occurred at a cast-iron bridge over the river Dee at Chester in May 1847. The bridge itself was designed by Robert Stephenson, and had been built for only a few months when a local train crashed through the structure as one of the massive cast iron girder gave way under the load. Long flat girders of similar design had been used in other railway bridges, but this was the longest bridge built using these girders. The inquest on the five victims was historic because a jury indicted the design and material, with the direct result that numerous other bridges had to be demolished and rebuilt. Cast iron is a poor material for beams because it is brittle when tensioned or bent, and can fracture very suddenly when over-loaded. Petroski describes the results of a recent re-analysis of the accident by English academics in Disaster on the Dee, which suggest that repeated loads can cause small cracks to grow with time until a critical crack size is reached and the beam suddenly fractures into many pieces. It is known as fatigue, and the Dee bridge failure came to be recognised as an early example of the problem. Railway engineers were after required to use a very high safety factor when designing such structures. He also points out that generational gaps can arise, when early lessons are forgotten by the next generation, and this happened in Britain, when later cast iron bridges failed again and again, culminating in the Tay bridge disaster of 1879 as described in Beautiful Railway Bridge of the Silvery Tay: reinvestgating the Tay Bridge disaster of 1879. It collapsed in a storm, and investigators focused on a highly significant detail: numerous broken cast iron lugs were found at the scene, and they were clearly implicated in the collapse of the bridge (which resulted in the disappearance of an entire train, with up to 75 casualties). It marked a watershed in design, and all bridges after this time used steel rather than cast iron for its much greater resistance to cracking. But once again, lessons can be forgotten, as the Silver bridge tragedy in West Virginia showed in 1967, less than a century later. It was a road suspension bridge over the Ohio river, and was crowded with cars when collapse was initiated at a single joint in the steel eyebar suspension chain. A tiny crack had grown over the 40 years that the bridge had been built and finally grown to completion, and the entire bridge collapsed from that single defect. The defect was found after examination of the parts dredged from the river, and corrosion over the years had exacerbated crack growth. It exposed the fact that the bridge had been under-designed for the loads it was destined to carry, especially as the weight of cars and lorries increased. Petroski writes fluently about these and other failures, as well as reminiscing about his own career path from theory to practical engineering, and this book should be required reading for every engineering student. Highly recommended.
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4 of 5 people found the following review helpful
Format:Hardcover|Amazon Verified Purchase
Petrosky (professor of civil engineering and history, Duke University) has produced another winner in this handsomely produced book from Belknap/Harvard. (The book jacket is particularly handsome, as well as to the point.) Petrosky is that rare bird, an engineer who writes about his subject in a way that not only practitioners but lay people can appreciate. He's not a great stylist but his prose is lucid and he always says something worth saying.

Across several books, the author has pursued the same two central preoccupations: (1) the history of engineering and industrial design and (2) failure analysis and its relevance to the advancement of the discipline. On history, The Pencil (1990) is particularly fascinating, but so are his essays on the evolution of the pencil, paper clip and silverware in The Evolution of Useful Things (1992). Engineers of Dreams (1995) celebrates American bridge builders. A later book, The Toothpick (2007), uses a humble household implement to explore the complicated interaction between societal demands and engineering design challenges in the creation of a new or improved product.

This present book revisits the preoccupations of his 1985 book, To Engineer Is Human: The Role of Failure in Successful Design. But there's enough new in it -plus Petrosky has seventeen more years of experience to draw upon--to make it worthwhile, even for someone like me (not an engineer) who has bought many though not all of Petrosky's books and read them avidly. Essentially, Petrosky's message is that engineering is a self-correcting discipline but as new solutions arise, engineers grow complacent as a result of success. They start pushing the boundaries -lowering the safety factor, shaving costs, cutting back on inspection--and eventually create a new failure . . . from which subsequent students learn a lesson and make corrections, and so on and so on, ad infinitum.

Petrosky has repeatedly demonstrated how much he likes bridges, but bridges are a useful kind of construction to make the points he makes about how his discipline advances out of analyzing its excesses. Failure is more than useful in engineering: it creates the conditions for new advances and new enlightenment, new.

"Galloping Gertie" -the Tacoma Narrows bridge that shook itself to pieces shortly after it opened for traffic in November, 1940--is an example. With the completion of the George Washington Bridge in 1931, the esthetics of bridge building morphed across the country: everyone wanted to build bridges that were slim, graceful and extended. The Tacoma Straits bridge was an unanticipated consequence of that trend. With only two traffic lanes, the new bridge was too narrow to dampen cross-wide vibrations engendered in it by winds and the steady flow of traffic across it. Even before the bridge opened it had acquired its nickname. On particularly windy days, commuters waiting in line to cross the bridge could see cars ahead of them rise and then dip with the bridge's undulations. Then came a 42-hmile-an-hour wind. The bridge's central span collapsed, all 2,800 feet of it. No one was killed, fortunately, but they could have been. Out of that failure came a deepened appreciation for, and soon more sophisticated understanding, of the impact that exaggerated aerodynamic forces can have on a rigid/flexible structure like a bridge.
Petrosky discusses other bridge failures -from the Tay bridge collapse in Dundee, Scotland, in 1879 to the collapse of the Silver Bridge, connecting Point Pleasant, West Virginia, and Gallipolis, Ohio, in 1967. A lot of the book is about bridges but not all of it. He comments on other kinds of failure as well: the collapse of the pedestrian walkway in the Hyatt Regency hotel in Kansas City, Missouri, in 1981; the disintegration in mid-flight of the space shuttle Challenger in 1986; the humungous oil spill caused by the explosion on the oil-drilling rig Deepwater Horizon in 2010. There's a chapter on construction cranes. On an average, he writes, almost ninety people die yearly as a result of "crane accidents and related hazards." (When I lived in Dubai, from 2001-4, I used to joke that "if there is a national bird for the Emirates, it's the construction crane.") He has insightful comments as well on the difficulty of predicting load strain on pedestrian footbridges.
Petrosky urges his confreres to recognize the importance of past history, and past failures, in learning and practicing their field. "The surest way for the designer of any system to achieve success is to recognize and correct the flaws of predecessor systems, whether they be in building codes or in banking practices or in bridges."

In engineering, as in Greek tragedy, hubris can prove fatal.
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Most Recent Customer Reviews
3.0 out of 5 stars Great topic, but the book itself could have been better
As an engineer with professional involvement in preventing and investigating failures, I've been a fan of Henry Petroski's work for many years. Read more
Published 1 month ago by Irfan A. Alvi
5.0 out of 5 stars Clearly written, entertaining, insightful and occassionally showing a...
A follow up to an earlier ground breaking book Petroski uses cases of failure to show how we learn from failure more than we learn from success.
Published 2 months ago by Alan Ruby
3.0 out of 5 stars What went wrong is the right question!
I enjoyed reading this book for all the details of notable engineering failures and how we should learn from them. The book concentrates primarily on notable bridge failures. Read more
Published 3 months ago by Buck457
3.0 out of 5 stars Good book for engineers
I am not an engineer. I bought the book because understanding failure piqued my interest.. I never realized how much trial and error goes into new designs. Read more
Published 4 months ago by Ray
5.0 out of 5 stars Good Read
Bought this for a class, but this is a good book to read even on its own. Petroski does a good job of showing us how failures don't need to be catastrophic or seen as bad -... Read more
Published 5 months ago by Aleksey Altecor
4.0 out of 5 stars Thoughtful collection of essays on how learning from failures can...
This collection of essays looks at how technological and human errors occur in structural engineering, and how such errors can provide valuable lessons for improving and advancing... Read more
Published 6 months ago by E. Jaksetic
1.0 out of 5 stars this was a fail
Usually, I enjoy Henry Petroski's books on engineering but this one was way too heavily full of engineering wonk talk. It also seems to focus mainly on bridges. Read more
Published 8 months ago by Brian Maitland
5.0 out of 5 stars Great Read
As a non-engineer, I approached this book with some hesitation after reading a review in the NY Times. Read more
Published 8 months ago by E. OBrien
5.0 out of 5 stars Engineering deserves more voices
This book provides lucid explanations of several spectacular failures from the Titanic to the Tacoma Narrows bridge and places them in an intellectual context that should be... Read more
Published 9 months ago by Robert Hills
4.0 out of 5 stars Interesting insights into engineering failure made read a success
I first came to Henry Petroski's books with his early works "To Engineer is Human" and "Beyond Engineering" and was very impressed by the intriguing insights and the clean clarity... Read more
Published 10 months ago by Stefan Jaeger
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