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The Toyota Product Development System: Integrating People, Process And Technology [Hardcover]

James M. Morgan (Author), Jeffrey K. Liker (Author)
4.3 out of 5 stars  See all reviews (15 customer reviews)

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Book Description

March 25, 2006 1563272822 978-1563272820

The ability to bring new and innovative products to market rapidly is the prime critical competence for any successful consumer-driven company. All industries, especially automotive, are slashing product development lead times in the current hyper-competitive marketplace. This book is the first to thoroughly examine and analyze the truly effective product development methodology that has made Toyota the most forward-thinking company in the automotive industry.

Winner of the 2007 Shingo Prize For Excellence In Manufacturing Research!

In The Toyota Product Development System: Integrating People, Process, and Technology, James Morgan and Jeffrey Liker compare and contrast the world-class product development process of Toyota with that of a U.S. competitor. They use extensive examples from Toyota and the U.S. competitor to demonstrate value stream mapping as an extraordinarily powerful tool for continuous improvement.

Through examples and case studies, this book illustrates specific techniques and proven practices for dealing with challenges associated with product development, such as synchronizing multiple disciplines, multiple function workload leveling, compound process variation, effective technology integration, and knowledge management.

Readers of this book can focus on optimizing the entire product development value stream rather than focus on a specific tool or technology for local improvements.


Frequently Bought Together

Customers buy this book with The Principles of Product Development Flow: Second Generation Lean Product Development $26.37

The Toyota Product Development System: Integrating People, Process And Technology + The Principles of Product Development Flow: Second Generation Lean Product Development


Editorial Reviews

From the Publisher

2007 SHINGO PRIZE WINNER!

About the Author

Dr. James Morgan has more than 24 year experience in automotive product development and operations management including almost 20 years at TDM, a tier one automotive supplier of engineering services, tools and vehicle subsystems where he was Vice President. He holds MS and Ph.D. degrees in Engineering from the University of Michigan where he completed a three year, Shingo Award winning comparative study of Toyota and a North American competitor's product development systems.

Dr. Morgan's research has lead to a coherent systems model of lean product development which he has utilized in analyzing and improving the development systems of several Fortune Fifty companies in both the U.S. and Europe. Dr. Morgan has published a number of articles and developed and taught classes and seminars at The University of Michigan, the Lean Enterprise Institute, the Lean Enterprise Academy, and the Society of Automotive Engineers.

Dr. Morgan is currently an Engineering Director at Ford Motor Company.

Dr. Jeffrey K. Liker is Professor of Industrial and Operations Engineering at the University of Michigan. Dr. Liker has authored or co-authored over 70 articles and book chapters and seven books. He is author of the international best-seller, The Toyota Way: 14 Management Principles from the World’s Greatest Manufacturer, McGraw Hill, 2004. The companion practical implementation guide,(with David Meier) The Toyota Way Fieldbook, Mcgraw Hill, 2005 (2005 Shingo Prize winner), details how companies can learn from the Toyota Way principles. He is also the Editor of Becoming Lean: Experiences of U.S. Manufacturers (Productivity Press, 1997), winner of the 1998 Shingo prize. Other books by Dr. Liker include Engineered in Japan, (Oxford University Press, 1995); Concurrent Engineering Effectiveness: Integrating product development across organizations (Hanser-Gardner, 1997), and Remade in America: Transplanting and Transforming Japanese Manufacturing Methods (Oxford University Press, 1999).


Product Details

  • Hardcover: 400 pages
  • Publisher: Productivity Press (March 25, 2006)
  • Language: English
  • ISBN-10: 1563272822
  • ISBN-13: 978-1563272820
  • Product Dimensions: 9.3 x 6.3 x 0.9 inches
  • Shipping Weight: 1.5 pounds (View shipping rates and policies)
  • Average Customer Review: 4.3 out of 5 stars  See all reviews (15 customer reviews)
  • Amazon Best Sellers Rank: #101,596 in Books (See Top 100 in Books)

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Customer Reviews

15 Reviews
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Average Customer Review
4.3 out of 5 stars (15 customer reviews)
 
 
 
 
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Most Helpful Customer Reviews

25 of 26 people found the following review helpful:
5.0 out of 5 stars The Toyota Product Development System, April 3, 2006
By 
Eugene Greenstein (Farmington Hills, MI USA) - See all my reviews
(REAL NAME)   
This review is from: The Toyota Product Development System: Integrating People, Process And Technology (Hardcover)
I found Morgan and Liker's new book The Toyota Product Development System to be an excellent discussion of the key fundamentals that are missing in Detroit today based on my experience in the automotive industry. The most important reason Toyota is best is because of the way they develop and value people. This book describes the basics required to build a great Engineering organization. Engineering is the foundation that drives cost, quality and timing. This book should be required reading for everyone in the automobile industry from top management down. Morgan and Liker provide a great map for going forward for any company that designs and manufactures a product regardless of industry. The key is to start the Journey. This book is a great place to start.
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8 of 8 people found the following review helpful:
5.0 out of 5 stars Best book about Toyota PD, May 8, 2007
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This review is from: The Toyota Product Development System: Integrating People, Process And Technology (Hardcover)
This is the third book I've read about Toyota and by far the best one. I'm an engineering manager and found dozens of simple, new ideas in this book. This is a very thorough & practical guide to the inside workings of Toyota's PD system. There are many examples and sufficient details that you can easily understand them and also try to implement them in your own organization.
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8 of 8 people found the following review helpful:
5.0 out of 5 stars Product Development the way it should be, January 9, 2007
This review is from: The Toyota Product Development System: Integrating People, Process And Technology (Hardcover)
I have recently started to work in product development for the telecommunications industry and this book has been an excellent guide to learn and improve the product development process. The concept of Front Loading the development process is applicable immediately, and the rest of concepts like process flows, waste reduction, standardization, and the Chief Engineer System definitely enhance product development in any industry.

Examples from the automobile industry allows easy understanding on how the development process affects physical elements and a lot of time saving practices provide very useful knowledge.

This book will surely improve your product development skills and will help you understand how to make it better and faster.
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