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Versachem 90180 Heavy-Duty Fuel Tank Repair Kit - 30 Grams

3.7 out of 5 stars 31 customer reviews
| 5 answered questions
List Price: $16.49
Price: $9.95 & FREE Shipping on orders over $49. Details
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30 Gram, (Single Unit)
  • Enter your model number above to make sure this fits.
  • Permanently repairs gasoline and diesel fuel tank leaks
  • Repairs leaks in less than 20 minutes
  • Set time: 8-10 minutes; Cure time: 1 hour
  • Repairs pinholes, rust-outs, hairline cracks and holes up to 1/2" in diameter
  • No draining and no welding required
› See more product details
14 new from $9.95
$9.95 & FREE Shipping on orders over $49. Details In Stock. Ships from and sold by Amazon.com.

Frequently Bought Together

  • Versachem 90180 Heavy-Duty Fuel Tank Repair Kit - 30 Grams
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  • Permatex 09101 Fuel Tank Repair Kit
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Total price: $27.90
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Product Information

Size:30 Gram, (Single Unit)

Technical Details

Brand Versachem
Item Weight 0.3 ounces
Product Dimensions 6.9 x 4.8 x 0.8 inches
Origin USA
Item model number 90180
Manufacturer Part Number 90180
OEM Part Number 002-90180

Additional Information

ASIN B002N5JAO2
Customer Reviews
3.7 out of 5 stars 31 customer reviews

3.7 out of 5 stars
Best Sellers Rank #7,348 in Automotive (See top 100)
#103 in Automotive > Replacement Parts > Fuel System
Shipping Weight 0.3 ounces (View shipping rates and policies)
Domestic Shipping This item is also available for shipping to select countries outside the U.S.
International Shipping This item can be shipped to select countries outside of the U.S. Learn More
Date First Available July 7, 2004

Warranty & Support

Warranty, Parts:PartsWarranty, Labor:Full Manufacturer's Warranty

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Customer Questions & Answers
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Customer Reviews

Top Customer Reviews

3.0 out of 5 starsPreparation is crucial for a successful repair...
By P. Clarke on December 1, 2011
Size: 30 Gram, (Single Unit)
Fuel Tank Repair kit 90180 was used on a metal gas tank with a pea size rust hole located half way up the side of tank behind one of the support straps. Not an easy location to work on especially when you have about 3 minutes to apply the product before hardening. The emery cloth/sand paper included in kit is nowhere sufficient for preparation needed. The kit has a small piece of plugging material that will not be used unless an active dripping leak is in progress.
First make sure you have a fire extinguisher handy. Next remove gas cap and push in metal tab with screw driver etc. so it remains open if applicable. I am not going to get into science here, but a tank with some fuel still in it is inherently safer than a completely empty tank. Make sure your repair area is well lighted so you're not fumbling around due to the speed that the epoxy hardens, especially in warm weather. Latex hospital type gloves are also helpful.
A cordless drill with a wire brush was used to remove the rust, undercoating and road grime in and around the hole approximately 3 to 4 inches. The wire brush did create a few sparks! Next the emery cloth was used to sand area followed by Brake Cleaner and a rag. Final step was a stiff wire brush to roughen metal where patch was to be applied.
Have scissors ready to cut packet open after mixing epoxy by squeezing packet. It says on the instructions to mix in 30 seconds, but in reality it takes at least a minute of kneading packet to mix it properly. The mixed epoxy has a consistency of thick honey and will drip off the applicator brush if held steady. Also, the fiberglass reinforcement patch tends to wander off hole and bunches up while trying to apply epoxy. Anything can be used to hold it in place such as a toothpick or tweezers while applying epoxy.Read more ›
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5.0 out of 5 starsI am very satisfied. The package includes a fiberglass cloth that goes ...
By Regular Guy on November 4, 2014
Size: 30 Gram, (Single Unit) Verified Purchase
I used this to repair a 2003 TTR-125 L dirtbike fuel tank.

The tank is plastic and has a significant crak about 7 inches in length and 1/8" wide at the middle, and a little less towards the ends. The crack was towards the top of the tank and ran along the upper side of the tank fairings, parallel to the ground. This is a common crack on these dirtbike fuel tanks.

A new tank is $225 and a used one around $130. As the bike is just a beater, those costs were much too high. The previous owner attempted to repair the tank with some sort of epoxy, but it failed miserably and leaked fuel all over.

I used this product and followed the directions completely with additional precautions taken to ensure success. I drained the tank, aired it out overnight, knocked off the old epoxy, sanded the crack with one inch on all sides, cleaned the area with CRC Brake Cleaner, warmed the tank inside the house and applied the epoxy mix.

Note that at first, the epoxy went on with some viscosity and stayed where I put in. In about 30-45 seconds it became quite warm, almost hot, and was much more water-like in viscosity. I had to tilt the tank to keep it from running off. Prepare accordingly.

Now, for the result. The tank is sealed! The bike was taken for multiple rides with new and experienced riders, some of whom lightly crashed, but the epoxy is still holding strong. I am very satisfied. The package includes a fiberglass cloth that goes over the first coat and then you apply a second coat on top. I think this really helps to keep everything together versus just plain epoxy.

Time will tell on the longevity, but so far it is working very well. Even if I have to reapply every few years, it's worth the effort to save $200+.
2 Comments 8 people found this helpful. Was this review helpful to you? Yes No Sending feedback...
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5.0 out of 5 starsWorked for me
By onewholistens on December 27, 2011
Size: 30 Gram, (Single Unit)
I bought this product due to an active gas leak on a 1995 Toyota Corolla. The leak was at the bottom of the tank in a crease. I followed the directions and removed the gas cap to reduce the pressure. I had a garden hose available and had the car on jack stands. I then used the eraser in the kit to stop the active leak (which worked very well)then using a plastic putty knife I removed the rubberized undercoating. The leaking gas soften up the coating so this was easy to remove. I next used the emery cloth provided in the kit to scuff up the metal surface. I removed enough coating to lay on a half of the fiberglass cloth provided in the kit. Then I mixed up the epoxy squishing the packet together. I used the brush also provided in the kit to brush the epoxy on the crack and on the metal surface adding the cloth and top coating the fiberglass sheet. Very messy use latex gloves and eye protection. I press the edges with my finger to smooth the edges and let it set for 40 minutes. (the instructions say a minimum of 20 minutes. I added gas and tighten the cap and drove for about a mile and did a check of the patch. Then drove for 10 miles and check the patch. Looks great!
4 Comments 10 people found this helpful. Was this review helpful to you? Yes No Sending feedback...
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5.0 out of 5 starsVersachem in Greek means "Great Stuff"
By N22Tango on November 30, 2014
Size: 30 Gram, (Single Unit) Verified Purchase
My dad in 1983, bought a GMC Vandura that he gave to me in 1993. The van (having a 6.2 liter diesel engine) refuses to die and now that my father is gone, I'm too sentimental (and too stupid) to let go of this van and I drive it on errands when I need to haul something bulky.

Several months ago, I discovered my tanks leaking. I felt like the captain of the Exxon Valdez when I saw this large pool of diesel in my barn. It was leaking so bad, it reminded me of when my burro takes a leak. I was worried that I'd have to start calling wrecking yards to find a tank for a GMC van having been on diesel (these are rare).

I ordered this on Amazon and when it arrived I took my van to our local shop and gave him the repair kit. They removed the fuel tank in order to properly clean the exterior surface (and to see if there might be additional problem areas) and they scuffed the surface where the only leak was found. The repair did the trick and is working like a charm and I suspect my dad is up there looking down on me and saying "good job son, that van will run another 10 years longer...)
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Most Recent Customer Reviews

5.0 out of 5 starsWorks great on a steel tank

I have to say this is a great product. I had already head my gas tank out to try and replace the leaking tank, the used tank I bought turned out to be leaking as well, so I... Read more

Published 28 days ago by Tyler
3.0 out of 5 starsit works

it works just fine on small holes/nicks/boo-boos. be sure to sand/clean the area of all dirt, scale/crude before using
- not a big quantity - but sufficient for a 3x6 inch... Read more

Published 2 months ago by Fred R. Nelson
5.0 out of 5 starsGreat kit

Awesome product worked extremely well in repairing a diesel fuel tank.

Published 2 months ago by Kooper Missamore
1.0 out of 5 starsDon't waste your money

Piece of s***. Don't waste your money on this product. Yes they are bright white lights. But they do not last long. Read more

Published 2 months ago by Caleb Yankey
5.0 out of 5 starsWorked too well. MY wife ran over a tire ...

Worked too well. MY wife ran over a tire laying on the road which subsequently ripped a hole in her gas tank near a support arm. Applied a bunch of this stuff and it sealed up. Read more

Published 3 months ago by FistThumper
3.0 out of 5 starsRead the instructions carefully and empty the tank if you can.

I bought 2 because of the reviews. It is easy to use, but if any gas is leaking from the hole it prevents the bond from taking. Read more

Published 4 months ago by firstlast
5.0 out of 5 starsNo more gas smell

Works as claimed. Jeep gas tank was leaking at seam this product filled in the seam and have had no more leak

Published 5 months ago by rick garske
2.0 out of 5 starsGets rock solid way too quick

Unlike the description, this product gets like a rock in 10 seconds after mixing it up. So, and like most people, I did not have time to apply it properly, I just thought I was... Read more

Published 6 months ago by joe
3.0 out of 5 starsTwo man job.

When they say you don't have much time when mixing the two chemicals they see very serious it us much easier to have two people to do this, one for the majority of the work and one... Read more

Published 7 months ago by Grey Wolf
2.0 out of 5 starsLuckily I bought something else to go over top. ...

Luckily I bought something else to go over top. Need to edit your instructions to tell your customers they have around 30 secs to get the stuff on or you will burn your hands off. Read more

Published 7 months ago by A. Workman

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