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A Stitch in Time: Lean Retailing and the Transformation of Manufacturing--Lessons from the Apparel and Textile Industries
 
 
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A Stitch in Time: Lean Retailing and the Transformation of Manufacturing--Lessons from the Apparel and Textile Industries (Hardcover)

~ Frederick H. Abernathy (Author), John T. Dunlop (Author), Janice H. Hammond (Author), David Weil (Author) "In the late 1940s, Bond Stores, the largest men's clothing chain at the time, created a sensation in New York City by offering a wide..." (more)
Key Phrases: apparel business units, lean retailers, lean retailing practices, United States, Levi Strauss, Caribbean Basin (more...)
4.7 out of 5 stars  See all reviews (3 customer reviews)

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Editorial Reviews

Review

"A Stitch In Time does a great job of capturing the truly revolutionary changes in our industry over the past ten years. There is no question that `lean retailers' have a significant competitive advantage as we head into the new millennium. This book is well worth reading for anyone with an interest in the general merchandise `pipeline'." -- Tom Cole, Chairman and CEO, Federated Logistics & Operations, Federated Department Stores

"A Stitch in Time is an excellent, comprehensive exposition of the transformation that is taking place in the apparel business. It chronicles not only the business implications of the transformation but also its impact on the economy and labor markets nationally and internationally. It is essential reading for insights into future related developments in the apparel industry, and comparable changes in other sectors of business." -- Walter Salmon, Stanley Roth Senior Professor of Retailing, Emeritus, Harvard Business School

"A Stitch in Time is excellent reading for those in the Apparel Industry, whether they are in the retail, garment manufacturing or textile segments, who are interested in improving profitability through lower inventories, shorter lead times, less close-outs, and in general making better decisions on fashion merchandise." -- Bernard A. Leventhal, Chairman and CEO, Textile/Clothing Technology Corporation and former Vice Chairman, Burlington Industries, Inc.

"A Stitch in Time has a broader significance than its title suggests. This pioneering study is one of the very first to enhance our understanding of the multi-faceted implications of the evolution of industry worldwide from the Industrial Age to the Information Age." -- Alfred Chandler, Isidor Straus Professor of Business History, Emeritus, Harvard Business School

"As this book chronicles, since its beginnings in 1790, the US textile and apparel industries have been a bell weather on a whole host of issues, ranging from early adoption of automation in textiles to experiments in labor relations. And now there are lessons to be learned as this industry strives to exploit information technology to integrate a network of raw material suppliers, manufacturers and retailers working together to flow the right product to the right place at the right time. This excellent book carefully describes these changes and the impact they are having in a way that vividly exposes those lessons for all of us. This is an important book that should be read by anyone in any industry that wants to create an information-integrated channel." -- Marshall Fisher, Steven J. Heyman Professor of Service and Operations Management, Wharton Business School, University of Pennsylvania

A Stitch in Time...demystifies the impact of the Information Age economy on real production processes. -- Monthly Labor Review, April 2000

Anyone involved in the manufacturing or retailing of a product of just about any kind will find this an engaging book. -- Insidebiz.com, January 2000

Review


Advance praise for A Stitch in Time:
"A Stitch in Time is excellent reading for those in the Apparel Industry, whether they are in the retail, garment manufacturing or textile segments, who are interested in improving profitability through lower inventories, shorter lead times, less close-outs, and in general making better decisions on fashion merchandise." --Bernard A. Levanthal, Chairman and CEO, Textile/Clothing Technology Corporation, previous Vice Chairman, Burlington Industries, Inc.
"Highlights the Retail Revolution in Apparel Textile industries and demonstrates how informative technology not only benefits the retailer, but also the apparel and textile manufacturers. It provides all the parties with a response in meeting the short time frame in partnership, from ordering a product to its delivery for sale, and how to handle the completed product in their facility....The book is most informative with regard to how the apparel and textile industries operated one hundred percent of the time before, and what needs to be accomplished and what is being done now with the retail revolution for certain products by retailers, apparel and textile manufacturers which assists all of the parties an enhanced doemstic manufacturing and employment. It also serves as a basis for other industries to deal with the retail revolution." --Jack Sheinkman, Vice Chair, Vice Chair, Amalgamated Bank of New York and President Emeritus, Amalgamated Clothing and Textile Workers Union (UNITE!)
"As this book chronicles, since its beginnings in 1790, the US textile and apparel industry has been a bellwether for a whole host of issues, ranging from early adoption of automation in textiles to experiments in labor relations. And now there are lessons to be learned as this industry strives to exploit information technology to integrate a network of raw material suppliers, manufacturers and retailers working together to flow the right product to the right place at the right time. This excellent book carefully describes these changes and the impact they are having in a way that vividly exposes those lessons for all of us. This is an important book that should be read by anyone in any industry that wants to create an information-integrated channel."--Marshall Fisher, Steven J. Heyman Professor of Service and Operations Management, Wharton Business School, `niversity of Pennsylvania
"A Stitch in Time has broader significance than its title suggests. By focusing on the flow of materials and processes involved in the `retail-apparel-textiles channel,' it documents and analyzes the transformation of the institutions and practices of production and mass ditribution of the Industrial Age made possible by the railroad and telegraph over a century ago into those of today's Information Age made possible since the 1960s by the new electronic technologies. This pioneering study is one of the very first to enhance our understanding of the multi-faceted implications of the evolution of industry worldwide from the Industrial Age to the Information Age."--Alfred Chandler, Isidor Straus Professor of Business History, Emeritus, Harvard Business School

Product Details

  • Hardcover: 384 pages
  • Publisher: Oxford University Press, USA (July 29, 1999)
  • Language: English
  • ISBN-10: 0195126157
  • ISBN-13: 978-0195126150
  • Product Dimensions: 9.1 x 6.1 x 1.3 inches
  • Shipping Weight: 1.4 pounds (View shipping rates and policies)
  • Average Customer Review: 4.7 out of 5 stars  See all reviews (3 customer reviews)
  • Amazon.com Sales Rank: #656,422 in Books (See Bestsellers in Books)

Inside This Book (learn more)
First Sentence:
In the late 1940s, Bond Stores, the largest men's clothing chain at the time, created a sensation in New York City by offering a wide selection of suits with two pairs of pants instead of one, reintroducing a level of product choice not seen since before the war. Read the first page
Key Phrases - Statistically Improbable Phrases (SIPs): (learn more)
apparel business units, lean retailers, lean retailing practices, cloth utilization, textile channels, apparel suppliers, replenishment arrangements, fashion triangle, progressive bundle system, replenishment basis, apparel operations, basic information links, sewing operators, inventory volatility, apparel imports, container markers, knit products, retail requirements, rapid replenishment, fill yarn, apparel assembly, textile suppliers, forty operations, modular lines, direct labor content
Key Phrases - Capitalized Phrases (CAPs): (learn more)
United States, Levi Strauss, Caribbean Basin, Big Four, Hong Kong, New England, World War, Department of Commerce, Bond Stores, Bureau of Labor Statistics, Bureau of the Census, New York City, Time Table, Federated Department Stores, Product Classification, Department of Labor, International Labour Office, People's Republic of China, The Neu, Alfred Chandler, Home Depot, Key Practice, Latin America, Lean Avg, North Africa
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Average Customer Review
4.7 out of 5 stars (3 customer reviews)
 
 
 
 
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Most Helpful Customer Reviews

 
19 of 19 people found the following review helpful:
5.0 out of 5 stars Very Informative, December 1, 2000
By Leng Ho Keat (Singapore) - See all my reviews
A Stitch In Time is a very good read.

While some academics tend to write books that are beyond the comprehension of mere mortals, this book is very readable, even to a layman like me who has no previous experience in the fashion/apparel/textiles business. The authors have explained techniques in manufacturing and theoretical concepts very clearly. Although it is obvious that much research has been done, the authors did not bore the reader with useless facts and figures just to prove the amount of research that has been done. Rather, significant findings were highlighted whenever appropriate, which made the book more interesting and comprehensible.

The authors believe that a new form of retailing, defined as lean retailing by the authors, will soon make its impact in the retail industry. Major retailers, like Wal-Mart, already practise this form of retailing. The theory of lean retailing propose that as there is an increase in product proliferation, and as customers demand quicker response times, retailers will "force" suppliers to replenish supplies at shorter intervals with smaller quantities. This will reduce inventory, cost and risk. While suppliers may choose to hold more inventories to satisfy lean retailers like Wal-Mart, it is a short-term solution. It is merely pushing the ineffectiveness of the system from retailers to apparel manufacturers. A better way is to re-look the industry from a channel angle, i.e. the whole chain of retailer-supplier-textile manufacturer. How can the channel be more effective as a whole? The authors believe information integration and co-operation is the key.

While the focus of the book has been on the fashion/apparel/textiles industry, I believe the concepts can also be applied to other industries. In fact, I believe the concepts were "borrowed" from more advanced industries like automobile manufacturing. Some of the concepts are similar to concepts in operations management like JIT, sales forecasting, etc.

I recommend this book to anyone in the retail business. This book will change your mindset of traditional retailing, whether you are in the fashion retail or not. I also recommend this book to people who are interested in exploiting IT for the exchanging of information between suppliers and retailers. I have learnt a lot from the book and I am sure many readers will agree with me.

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15 of 15 people found the following review helpful:
5.0 out of 5 stars A welcome in-depth look at the effects of the IT revolution, October 28, 1999
By A Customer
The book goes beyond the hyped-up jargon of e-commerce and information technology and instead provides a nuts and bolts understanding of the actual impact of these trends on businesses, workers and the American economy. While it focuses on just one industry (one with which we can all identify, as consumers of clothing and customers of the Walmarts, J. Crews and Dillard's of the world), it gives a much broader understanding of the trends and forces that will eventually shape most industres, and affect who wins and loses in this emerging "IT" economy.

The book is eminently readable, packed with real world examples and crisp analysis of trends that we hear about frequently in the popular press, but rarely see investigated in any real detail.

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14 of 16 people found the following review helpful:
4.0 out of 5 stars Review of A Stitch in Time, January 3, 2000
By Jane Collins (Madison, Wisconsin) - See all my reviews
This is an extremely lively and readable account of changes in the U.S. apparel industry. It challenges the prevailing assumption that the industry is doomed to move offshore in its entirety. The authors argue persuasively that there will be a continuing need for apparel production in the U.S. by firms that cooperate more closely with retailers, and meet the demand for timely production. In addition, the authors present a fascinating history of the industry and a wonderfully detailed discussion of its changing technology. This book is useful to those interested specifically in the apparel industry, but also as a case study of how new information technologies are reshaping U.S. industries more generally.
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