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Design for Manufacturing: A Structured Approach
 
 
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Design for Manufacturing: A Structured Approach (Hardcover)

~ Corrado Poli BS MS Ph.D Ohio State (Author) "Different uses of the word manufacturing create an unfortunate confusion..." (more)
Key Phrases: die material cost, die construction cost, relative part cost, Research Report, Business Technical Report, Metals Handbook (more...)
5.0 out of 5 stars  See all reviews (1 customer review)

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Design for Manufacturing: A Structured Approach + Design for Manufacturability & Concurrent Engineering; How to Design for Low Cost, Design in High Quality, Design for Lean Manufacture, and Design Quickly for Fast Production + Design for Manufacturability Handbook
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Editorial Reviews

Product Description

Design for Manufacturing assists anyone not familiar with various manufacturing processes in better visualizing and understanding the relationship between part design and the ease or difficulty of producing the part.

Decisions made during the early conceptual stages of design have a great effect on subsequent stages. In fact, quite often more than 70% of the manufacturing cost of a product is determined at this conceptual stage, yet manufacturing is not involved. Through this book, designers will gain insight that will allow them to assess the impact of their proposed design on manufacturing difficulty.

The vast majority of components found in commercial batch-manufactured products, such as appliances, computers and office automation equipment are either injection molded, stamped, die cast, or (occasionally) forged. This book emphasizes these particular, most commonly implemented processes.

In addition to chapters on these processes, the book touches upon material process selection, general guidelines for determining whether several components should be combined into a single component or not, communications, the physical and mechanical properties of materials, tolerances, and inspection and quality control.

In developing the DFM methods presented in this book, he has worked with over 30 firms specializing in injection molding, die-casting, forging and stamping.

A set of Power Point slides, containing animations of the various processes, drawings, and photographs of various parts are included. There is also a specially developed website, featuring specific tutorials on each process and its practical applications.


Implements a philosophy which allows for easier and more economic production of designs

Educates designers about manufacturing

Emphasizes the four major manufacturing processes

Product Details

  • Hardcover: 424 pages
  • Publisher: Butterworth-Heinemann; 1 edition (September 14, 2001)
  • Language: English
  • ISBN-10: 0750673419
  • ISBN-13: 978-0750673419
  • Product Dimensions: 10.1 x 7.2 x 1 inches
  • Shipping Weight: 2.2 pounds (View shipping rates and policies)
  • Average Customer Review: 5.0 out of 5 stars  See all reviews (1 customer review)
  • Amazon.com Sales Rank: #129,961 in Books (See Bestsellers in Books)

    Popular in these categories: (What's this?)

    #4 in  Books > Professional & Technical > Engineering > Design
    #84 in  Books > Science > Chemistry > Industrial & Technical

More About the Author

C. Poli
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Inside This Book (learn more)
First Sentence:
Different uses of the word manufacturing create an unfortunate confusion. Read the first page
Key Phrases - Statistically Improbable Phrases (SIPs): (learn more)
die material cost, die construction cost, relative part cost, relative tooling cost, mold closure direction, elemental plate, mold material cost, relative hourly rate, peripheral height, relative cycle time, relative die cost, planar dividing surface, relative processing cost, localized wall thickness, tool construction cost, machine hourly rate, single replacement part, wipe forming, external undercuts, narrow cutout, metal shaping processes, machine tonnage, subsidiary complexity, staple holder, side shutoffs
Key Phrases - Capitalized Phrases (CAPs): (learn more)
Research Report, Business Technical Report, Metals Handbook, New York, Total Relative Part Cost, University of Massachusetts, Mechanical Engineering Department, Metals Park, Modern Plastics, Machine Design, Final Project Report, Society of Manufacturing Engineers, American Society of Metals International, Other Metal Shaping Processes, Inserts There, Mechanical Design, Station Operation, Features Number of Stations External, Plastic Technology, Using Table, Additional Time, Basic Relative Cycle Time Plate, Expansion Conductivity, Hierarchy At Level, Labor Rate
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2 of 3 people found the following review helpful:
5.0 out of 5 stars Design for Manufacturing : A Structured Approach, July 13, 2004
By Yathindra (INDIA, Bangalore (NIFT)) - See all my reviews
This is a really good book for the design community.
it defines a total new way of the design approach & and intiates to relook upon the design methodology.

Good for researchers and product design students

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