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by Forrest W. Breyfogle III
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by Forrest W. Breyfogle III
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by Forrest W. Breyfogle III
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by Warren Brussee
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by Forrest W. Breyfogle III
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This book will focus on the implementation of Six Sigma as a business strategy. Part of this strategy will include the integration of the Lean Enterprise philosophy with that of Six Sigma. We will also discuss ISO-9000:2000, Malcolm Baldrige Assessments, Total Quality Management (TQM), Balanced Scorecard, and Theory of Constraints (TOC).
For implementation of Six Sigma, we will describe our strategy, which we call Smarter Six Sigma SolutionsSM, or S4 SM. This step-by-step roadmap has evolved over the years within the training and coaching sessions conducted by Smarter SolutionsSM, Inc. An initial roadmap for this methodology is described in Implementing Six Sigma1 and Managing Six Sigma2.
The Smarter Six Sigma Solutions strategy calls the highest-level measurement a Satellite-LevelSM Metric, which is for tracking the high-level business measures to which Six Sigma projects are aligned. This approach also uses 30,000-Foot-LevelSM Metrics to track Key Process Output variables (KPOVs) of projects. These metrics are useful for establishing a baseline for Six Sigma projects, detecting when project change has occurred, and giving a high-level control measure that can monitor overall process change during and after a project is completed. To make improvements, focus is given within Six Sigma projects to identifying one or more Key Process Input Variables (KPIVs) that affect the KPOV variable. With the S4 approach, many KPIVs are referred to as 50-Foot-LevelSM Metrics, which are used to control the KPOV(s).
The mathematical relationship Y=f(x) is sometimes used within Six Sigma training to represent the principle that in a system, outputs are a function of inputs. In Six Sigma terms: KPOV=f(KPIV).
Some how-tos will be included within this book; however, we will reference other books, articles, and websites that give more in-depth descriptions of implementation.
The glossary elaborates on both technical and golfing terms used within the book that may not be familiar to all readers.
Forrest W. Breyfogle III is a Professional Engineer, ASQ (American Society for Quality) Certified Quality Engineer and Reliability Engineer, and an ASQ Fellow. He has conducted many Six Sigma training and coaching sessions throughout the world. He has taught classes or conducted external workshops for many professional societies, including Society of Manufacturing Engineers (SME), American Society for Quality (ASQ), and Association for Manufacturing Excellence (AME).
David Enck
David has eight years of experience as a Master Black Belt and over 15 years of experience with measurement capability, statistical process control, and design of experiments for process and product development in a variety of industries. He has worked with flexible circuits, medical devices, IC manufacturing and environmental assessment. In addition to his extensive industrial experience, David has broad teaching experience that includes three years of lecturing in the Statistics Department at the University of Florida and teaching DFSS and process characterization methods to all levels of a business operation, from VP to operator.
David is a Ph.D. candidate (A.B.D.) in Industrial and Systems Engineering, with a minor in Statistics, from the University of Florida at Gainesville. He holds both an M.A. and a B.A. in Statistics, with an emphasis in Computer Science and Engineering, from SUNY at Buffalo, New York.
Phil Flories
Phil is an instructor and course developer for Smarter Solutions. Previously, he spent 25 years with Motorola as a Quality Engineer. Phil is a certified lead examiner for QS9000 (Lloyds). His ASQ certifications include Certified Quality Engineer, Certified Quality Manager, and Certified Quality Auditor. He also prepares and teaches ASQ certification preparation classes (CQE, CQT, CMI, CQA, CQM).
Phil has served with the Texas Quality Award, six years on the panel of judges and seven years training examiners. He lives in the Austin, Texas area with his wife and three children.
Thomas A. Pearson
Tom Pearson is a Technical Fellow and co-founder of Praedictus Corporation, an Indianapolis company that provides predictive process management software tools and methods for real-time operations management and business improvement. Tom received his BA in Physics and Mathematics from University of Indianapolis and MS in Operations Research from The George Washington University. Tom is a systems scientist, designer, consultant, speaker, and author in the field of business improvement and information systems. He co-holds US patents for Real-Time Quality Management and Entity Relation Data Base software. He also designed the Exploratory Quality Control software and co-authored the Exploratory Quality Control Handbook. Tom was elected a Fellow in the American Society for Quality in 1998, and completed his S4 Black Belt training in 1999.
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