Implementing a Mixed Model Kanban System: The Lean Replenishment Technique for Pull Production (Paperback)

~ James Vatalaro (Author), Robert Taylor (Author) "To begin, here is an introduction to the discrete products manufacturer case used to guide you through the process of implementing a mixed model kanban..." (more)
Key Phrases: Emca Golf, Requirements Study Worksheet, Component Part Number (more...)

Editorial Reviews

Review

...lean manufacturing experts Vatalaro and Taylor provide step-by-step guidance on the implementation, metrics, and dynamics of an effective kanban system within the value stream. Their approach is based on their experiences in manufacturing and non-manufacturing environments. By focusing on a case study of a manufacturing company, they show readers how to construct a kanban system from beginning to end.

Chapters explain the principles of kanban in plain terms, tools for applying and managing the system, and frequently asked questions. Simple diagrams, sample charts, and plain language clearly outline the basics in this valuable resource for any business manager or production overseer looking to take advantage of the structure and principles of kanban.

The book illustrates the step-by-step kanban implementation process through a case study of a fictitious golf club manufacturer...a CD-ROM containing spreadsheets and forms discussed in the text is included.

Review

Product Description

When describing kanban implementation most information resources merely reference it without explaining it in technical terms or providing implementation details. Authors James Vatalaro and Robert Taylor address the need for kanban implementation guidance in Implementing a Mixed Model Kanban System: The Lean Replenishment Technique for Pull Production.

Implementing a Mixed Model Kanban System is a comprehensive and in-depth guide to implementing a kanban within the value stream. Its plain-language approach provides step-by-step coverage and guidance of the implementation, metrics, and dynamics of an effective kanban system based on proven reliable methods honed through years of implementation experience within manufacturing and non-manufacturing environments. By focusing on a case study of a manufacturing company trying to create and maintain continuous flow in their value stream. Vatalaro and Taylor show the reader how to construct their own kanban process, from beginning to end.

This book carefully identifies and explains each of the components of a kanban system within the context of pull production. The authors' common sense approach makes this book an excellent "on the floor" resource for all levels of "lean learners."

In addition, a CD-ROM is included, containing the spreadsheets and forms discussed in the text.

Product Details

• Paperback: 124 pages
• Publisher: Productivity Press (June 3, 2005)
• Language: English
• ISBN-10: 1563272865
• ISBN-13: 978-1563272868
• Product Dimensions: 10.8 x 8.3 x 0.5 inches
• Shipping Weight: 13.6 ounces (View shipping rates and policies)
• Average Customer Review: 3.5 out of 5 stars  See all reviews (2 customer reviews)
• Amazon.com Sales Rank: #726,528 in Books (See Bestsellers in Books)

Customer Reviews

Most Helpful Customer Reviews

2 of 2 people found the following review helpful:

5.0 out of 5 stars A methodology for insuring maximum quality at minimal cost, August 7, 2005

By	Midwest Book Review (Oregon, WI USA) - See all my reviews

The collaborative work of Toyota Production System veterans and experts James C. Vatalaro and Robert E. Taylor, Implementing A Mixed Model Kanban System: The Lean Replenishment Technique For Pull Production spells out the technical details and requirements of implementing a kanban system, a methodology for insuring maximum quality at minimal cost particularly in product manufacturing, within the context of pull production. Chapters explain the principles of kanban in plain terms, tools for applying and managing the system, and frequently asked questions. Simple diagrams, sample charts, and plain language clearly outline the basics in this valuable resource for any business manager or production overseer looking to take advantage of the structure and principles of kanban.

1 of 1 people found the following review helpful:

2.0 out of 5 stars Better Kanban References Available, March 16, 2007

By	G. Garcia "Gabriel" (Brownsville, Texas United States) - See all my reviews (REAL NAME)

If you are new to Kanban, this book is not for you. It only gives a small description on how to run a kanban system.