How To Implement Lean Manufacturing 1st Edition

by Lonnie Wilson (Author)

34 customer reviews

ISBN-13: 978-0071625074

ISBN-10: 0071625070

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A Practical, Hands-on Guide to Lean Manufacturing

This real-world resource offers proven solutions for implementing lean manufacturing in an enterprise environment, covering the engineering and production aspects as well as the business culture concerns. Filled with detailed examples, the book focuses on the rapid application of lean principles so that large, early financial gains can be made.

How to Implement Lean Manufacturing explains Toyota Production System (TPS) practices and specifies the distinct order in which lean techniques should be applied to achieve maximum gains. Global case studies illustrate successes and pitfalls of lean manufacturing initiatives. Discover how to:

Rigorously test and retest the state of your "leanness" with unique evaluators
Develop and deploy plant-wide strategies and goals
Improve speed and quality and dramatically reduce costs
Reduce variation in the manufacturing system in order to reduce inventory
Reduce lead times to enable improved responsiveness and flexibility
Synchronize production and supply to the customer
Create flow and establish pull-demand systems
Perform system-wide and specific value-stream evaluations
Generate a comprehensive list of highly focused Kaizen activities
Sustain process gains
Manage constraints and reduce bottlenecks
Implement cellular manufacturing

How To Implement Lean Manufacturing

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Editorial Reviews

About the Author

Lonnie Wilson has been teaching and implementing Lean techniques for over 39 years. His experience spans 20 years with an international oil company where he held a number of management positions. Then in 1990 he founded Quality Consultants which teaches and applies Lean techniques to not only small entrepreneurs but also Fortune 500 firms, principally in the United States, Mexico and Canada.

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Product details

Hardcover: 336 pages
Publisher: McGraw-Hill Professional; 1 edition (September 1, 2009)
Language: English
ISBN-10: 0071625070
ISBN-13: 978-0071625074
Product Dimensions: 7.6 x 1 x 9.5 inches
Shipping Weight: 1.7 pounds
Average Customer Review: 4.8 out of 5 stars See all reviews (34 customer reviews)
Amazon Best Sellers Rank: #780,762 in Books (See Top 100 in Books)
- #45 in Books > Engineering & Transportation > Engineering > Industrial, Manufacturing & Operational Systems > Management
- #85 in Books > Business & Money > Management & Leadership > Quality Control & Management > Lean
- #143 in Books > Engineering & Transportation > Engineering > Industrial, Manufacturing & Operational Systems > Quality Control

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Top Customer Reviews

For anyone looking to understand how to really make a Transformation to Lean Manufacturing – A Must Read!

ByFred Kaschakon April 6, 2015

Format: Kindle EditionVerified Purchase

I have used the 1st edition as the guide to making our transformation into Lean Manufacturing since 2010. Lonnie’s 2nd Edition expands nicely on every step to Implementation. With real life examples Lonnie provides the clarity everyone can use to guide them on a step by step process to the Cultural Changes that, if followed, will set them up for success.

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A gem of a book

ByAnders N. Kirkemoon February 20, 2013

Format: HardcoverVerified Purchase

I recently purchased and read this splendid book - finding it very useful on a number of levels: Firstly, it provides a comprehensive introduction to Lean philosophy and systems. Secondly, it excellently demonstrates Lean's usefulness through the case studies it presents. Finally, it is a great guide on the path to Lean implementation, taking care also to emphasize what needs to be in place before embarking on this process - and not least in which domains Lean principles can be successfully applied, and where they cannot.

In short it combines all the relevant aspects of Lean in one concise volume, which is very well written: succinct, matter of fact, clear, direct, and to the point. This is truly a "how to" book that will of great value to you if you are about to set sail on a Lean journey - taking you there one step at a time.

I would certainly recommend it to anyone with an interest in Lean; whether you want to learn about Lean philosophy, concepts and tools, or you're looking for examples of the applicability and capability of Lean initiatives, or if you'd like knowledge about the prerequisites and potential pitfalls of Lean implementation.

Even seasoned practitioners of Lean may have something to learn from the straightforward and easy-to-understand way in which the entire concept is presented. This is something which can surely be of value when introducing the subject to new initiates.

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Applicable also to continuous industrial processes environment

ByDaniel Kalason February 17, 2014

Format: HardcoverVerified Purchase

Having read the "Lean Manufacturing in the Oil Refinery" by Lonnie Wilson and Jason Farley, the article published by BridgeGap Consulting Syndicate in June 2010, it was clear that this book (referenced in the above article) could be able to provide deeper insight into corporate transformation process applicable in this traditionally CAPEX-orientated environment. The applicability of Lean philosophy to continuous industrial processes (as opposed to discrete ones) has been disputed and doubted by oil and gas industry professionals - Lonnie Wilson shows and proves that there is no rational reason for that. I needed this solid footing in pursuing Lean initiatives in oil refinery and this book excellently serves this purpose.

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A Great Lean Book That Not Only Tells You What But How

ByThomas Longcoreon December 30, 2009

Format: HardcoverVerified Purchase

Lonnie Wilson has done a surpurb job of taking the very broad subject of Lean Manufacturing and in twenty chapters provided not only the what but the how too of Lean Manufacturing along with pitfalls to avoid. I really enjoyed the three chapters of case studies that bring home the points of the book. This book is not only a great read for the newly initiated practitioners of Lean but also for those already involved in the daily implementations.If your wondering if your company is ready to move down the Lean path, Lonnie's Five Tests of Management Commitment to Lean Manufacturing, The Ten Most Common Reasons Lean Initiatives Fail, and The Five Precursors to Implementing a Lean Initiative will certainly provide insight as to what needs to be done before you head down the path. Lonnie this is a great read and I hope it is not your last.

Thom Longcore
Sr. Productivity Manager
Woodbridge Foam Corp.

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How To Implement Lean Manufacturing

ByJames F. McCarthyon March 25, 2010

Format: HardcoverVerified Purchase

How to Implement Lean Manufacturing by Lonnie Wilson is a masterpiece on continuous improvment. Lonnie covers this subject by hitting all significant areas of lean and ties it to real life situations where he has made a tremendous impact as a consultant. The book is very well written and organized. Each chapter leaves you with a thirst for the next chapter. I consider this book to be the "number one" book I have read on lean. I am a lean consultant and University of Minnesota Lean Manufacturing instructor who holds seven lean/six sigma certifications and has practiced manufacturing & design engineering for over 25 years. This book definitely earns an "A+".
Jim McCarthy - Lean Master & Master Black Belt

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Incredible book

ByPawel Imiolekon October 11, 2011

Format: Kindle EditionVerified Purchase

I can deeply recommend this incredible book. It provides deep, wise, unique inside supported by years of experience and valuable examples that will help you to better understand principles of Lean Manufacturing. The most precious attribute of this book is its practicality, that will immediately benefit your journey by shedding some light on elements previously difficult to understand or apply. It is definitely one of the best books about Lean that you can currently purchase on Amazon.How To Implement Lean Manufacturing

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An Excellent Read!

ByRussell L. Kessleron April 9, 2010

Format: HardcoverVerified Purchase

I found this book to be highly educational and interesting. It is different from most Lean books that I have seen because it is more hands on and practical.

Lonnie not only explains the principles of implementing Lean, he actually shows you how they work using real life examples. He used illustrations that explain all of the potential roadblocks to becoming lean. He also explains how he dealt with those roadblocks.

I would recommend this book to anyone that is interested in learning how to implement Lean manufacturing.