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The Lean Turnaround: How Business Leaders Use Lean Principles to Create Value and Transform Their Company 1st Edition
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THE C-LEVEL GUIDE TO SUCCEEDING WITH LEAN
"With 30 years of accumulated experience, Art Byrne is one of the rare few people who can speak with authority about the pitfalls of fi nancial measurement systems,the importance of respect for people, the power of Lean in the marketplace, and the leverage from organizing people around value streams. When he writes 'Go to theGemba and Run Your Kaizen,' we must take heed." -- MASAAKI IMAI, bestselling author of Kaizen and Gemba Kaizen
"In this wonderful and important book, Byrne shows us that Lean management, understood and practiced correctly, consistently delivers spectacular results." -- BOB EMILIANI, author, Better Thinking, Better Results, and Professor, Connecticut State University
"A compelling picture of how Lean techniques and attitudes enable CEOs and senior executives to create a culture for transforming a company and putting it on a highperformance path." -- JERRY J. JASINOWSKI, former President of the National Association of Manufacturers
"Art Byrne provides real-world examples of how he exhibited the wisdom and courage to do the right thing, improving work practices at all levels of the organization to deliver the right results for all stakeholders. Which comes first, the wisdom or the courage? Read The Lean Turnaround to find out." -- JOHN SHOOK, Chairman and CEO, Lean Enterprise Institute
"Lean is the closest thing to magic I have experienced in my 40 years in business. I recommend Lean and this book to everyone responsible for the performance of a business, particularly those in private equity like me, where leverage magnifies the importance of cash." -- JOHN CHILDS, founder and CEO, of J. W. Childs Associates L.P.
"A must-read for any leader interested in understanding the strategic advantages from focusing on activities that add value to the customer experience." -- GARY S. KAPLAN, MD, Chairman and CEO of the Virginia Mason Health System
Lean isn't just for manufacturing anymore . . .
Few business leaders in the world have applied Lean strategy as successfully as Art Byrne has--and none has the ability to explain how to do it with such succinctness and clarity.
Famous for turning around the wire management company Wiremold, where he rethought every aspect of operations from the customer's standpoint--and got everyone else in the company to do likewise--Byrne has successfully implemented Lean strategies in more than 30 companiesin 14 different countries.
In The Lean Turnaround, this legendary businessleader shares everything he has learned during his remarkable career and shows how anyone can achieve similar results. His primary message is this: Lean strategy isn't just for manufacturing. In fact, Byrne is using this very approach in his present position at a private equity firm.
Whatever type of company you run, Lean can be used to improve virtually every aspect of operations, from training and leading employees to accounting and payroll issues. The Lean Turnaround explains all the ins and outs of applying Lean strategy to:
- Eliminate waste in every value-added operation
- Deliver consistent value to customers
- Stimulate growth and add jobs
- Increase wealth for all your stakeholders
- Build a company culture of continuous improvement (kaizen)
Instead of attempting to get customers to conform to your way of doing things--which is, sadly, what most managers are taught to do--you need to configure your company to be responsive to the customers. This is at the core of Byrne's method--and it always works.
- ISBN-100071800670
- ISBN-13978-0071800679
- Edition1st
- PublisherMcGraw Hill
- Publication dateAugust 28, 2012
- LanguageEnglish
- Dimensions6.3 x 0.85 x 9.4 inches
- Print length224 pages
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Editorial Reviews
From the Publisher
Art Byrne has been implementing Lean strategy in various U.S.-based manufacturing and service companies, such as Danaher Corporation, for more than 30 years, including The Wiremold Company, which he ran for 11 years. He now serves as Operating Partner at the private equity fi rm J. W. Childs Associates L.P.
About the Author
Art Byrne has been implementing Lean strategy in various U.S.-based manufacturing and service companies, such as Danaher Corporation, for more than 30 years, including The Wiremold Company, which he ran for 11 years. He now serves as Operating Partner at the private equity fi rm J. W. Childs Associates L.P.
Product details
- Publisher : McGraw Hill; 1st edition (August 28, 2012)
- Language : English
- Hardcover : 224 pages
- ISBN-10 : 0071800670
- ISBN-13 : 978-0071800679
- Item Weight : 1.04 pounds
- Dimensions : 6.3 x 0.85 x 9.4 inches
- Best Sellers Rank: #169,860 in Books (See Top 100 in Books)
- #12 in Lean Management
- #1,557 in Business Management (Books)
- #2,220 in Leadership & Motivation
- Customer Reviews:
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Customers find the book great for lean thinkers, with great examples and interesting case stories from both manufacturing and non-manufacturing industries. They also describe the story as uplifting, compelling, and touching on their emotional side. Readers say the message is powerful.
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Customers find the book great for lean thinkers and easy to understand. They say it's written for the average person that wants to learn. Readers also mention it's essential reading for entrepreneurs.
"...application of Lean principles and practices, and offers comprehensive supporting arguments...." Read more
"...Art advises you to progress through the journey:there are plenty of good examples and there is a very simple and intuitive way in which he guides..." Read more
"Excellent book with great examples and interesting case stories from both manufacturing and non-manufacturing...." Read more
"...This is essential reading for all entrepreneurs, and if you've never heard of lean, a great introduction to how to get into it the right way...." Read more
Customers find the story uplifting, compelling, and interesting. They say it touches their emotional sides and is an easy read with a powerful message.
"...The Lean Turnaround is an uplifting story of the many great human, financial, and non-financial outcomes can be achieved...." Read more
"Excellent book with great examples and interesting case stories from both manufacturing and non-manufacturing...." Read more
"...just another guideline to increase your efficiency as it touches you on your emotional side." Read more
"...A great documentary of a true Lean turn around...." Read more
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Nice manual for implementing lean!
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Top reviews from the United States
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Developed over many decades, Lean has evolved into a comprehensive system of management for any business or organization. Byrne gives numerous manufacturing and service business examples that describe how Lean works in each environment. The same method can be applied to non-profit and non-governmental organizations as well. Importantly, Byrne shows Lean is a human-centered management system that, done right, yields great outcomes for all key stakeholders: employees, customers, suppliers, investors, and communities. Byrne makes clear the importance of employees in Lean management and their role as enablers of time-based competitiveness.
Art presents facts on what Lean does, not theory on what Lean can do, and carefully outlines the common pitfalls for all to learn. Byrne forcefully stresses the importance of the CEOs personal engagement in the daily application of Lean principles and practices, and offers comprehensive supporting arguments. Byrne exhorts CEOs to understand the value-creating processes in their organizations. To do that, they must learn to think and do things differently, including:
* Learn Lean principles and practices to gain proficiency vs. watch others do it.
* Get personally involved vs. delegate.
* Think and do vs. only do.
* Work with lower-level people vs. insulate yourself from them.
* Focus on all stakeholders vs. only shareholders.
Many leaders have lost confidence in Lean management because their Lean turnaround did not achieve the results they expected to achieve. There is a reason for that: leaders did not understand Lean management and did not practice it correctly. Byrne emphasizes there is a right and wrong way to do a Lean turnaround, and that C-level leaders must closely adhere to the right way. To do that, they need to acquire new knowledge and skills. As Art says: "Everything must change."
Byrne also tells readers that Lean management, done right, is a lot of fun. People learn new things, improve processes, and achieve results they never thought possible. The Lean Turnaround is an uplifting story of the many great human, financial, and non-financial outcomes can be achieved. It will inspire people to deepen their understanding of Lean management and put into practice what they learn from this wonderful and important book.
While The Lean Turnaround is intended for the C-level, I recommend it to people at all levels so that they can grasp the true meaning and potential of Lean management.
I am a Lean practitioner and ex-Plant leader;I started the journey before reading this book (I will not quote all other books on this subject which came into my hands and tought me what and how to do it;this is not a comparison review).Now I try to teach others;and I recommend this book as a starter because of it's strong message to the "Why" (do Lean) question.It gives business rational,it talks about setting an example by oneself,it tals about persistence and insistence.And it does not avoid the answer to the question"what if someone does not want to start this Journey".
I invite you to start reading and find the answer.
I found answers which I can use as examples when people ask me "why should we do Lean","what can it bring to me-I am a Sales guy,not in Manufacturing",and...,and..pick any example that you have heard yourself.
And the author constantly keeps the mental connection with the CEO/Site leader,reminding him that he's the one to set the vision and give the example.
By empasinzing this strong message,this "red line" one can see reading the book,I would not like to forget and minimize the practical way in which Art advises you to progress through the journey:there are plenty of good examples and there is a very simple and intuitive way in which he guides you through the Lean implementation.
A must read for CEO's that care for their business.
A good partner for practioners confronted day by day with naysayers.
An excellent example of Knowledge Sharing.
Thank you, Art.
This is essential reading for all entrepreneurs, and if you've never heard of lean, a great introduction to how to get into it the right way. Byrne has been practicing lean from before lean was even called lean, and one of the few CEOs to bring the original lean consultants from Japan and try to figure this stuff out. In the process, he formulated a strong and original vision of how to make a bundle whilst developing people and sharing success with all involved.
As a lean writer myself, I try to read as many lean books as I can as they come out, and have to confess that many fall out of my hands, but I could not put this one down. It's clearly written, full of engaging cases, and you can't pass a paragraph without wanting to underline some great insight. An absolute must read: it will completely change your thinking about what lean is really about, and, more deeply what business is really about as well. Success from the hands-on leader who made it happen.
Top reviews from other countries
His matter-of-fact style dispels the mystery around Lean and focuses the reader on the practical steps to Doing Lean.
Packed full of insightful stories and pragmatic advice.
Highly recommended, from someone who has been involved with and led lean transformations for 20+ years.



